21648 products

TSAI Series Guide Rod Cylinder

  • Product Features
  • Specifications
  • Stroke Specifications
  • Product Ordering Code

Product Features

  • The guide rod cylinder is a new type of cylinder that combines a guide frame and a cylinder.
  • Sliding Bearing (M): Suitable for lateral load actions such as cylinder braking, offering greater torque resistance.
  • Linear Bearing (L): Suitable for pushing actions, or situations requiring high precision and high load bearing capacity; especially suitable for low friction motion.
  • The special design of the guide frame body provides multi-directional mounting and fixation options.
  • The guide frame cylinder buffer adjustment is smooth.
  • Equipped with sensor fixing seats, the sensor installation position can be changed according to actual requirements.

Specifications

Bore Size (mm) 32 40 50 63 80 100
Action Double Acting
Fluid Air (Filtered 40μm or better)
Operating Pressure 0.15~1.0MPa (22~145psi) (1.5~10.0bar)
Proof Pressure 1.5MPa (215psi) (15bar)
Temperature -20~70°C
Speed Range 30~500 mm/s
Stroke Tolerance 0~250: +1.0/0
>250: +1.5/0
Cushion Type Adjustable Cushion
Port Size [Note 1] PT1/8 PT1/4 PT3/8 PT1/2
Note: [1] PT thread and G thread are available.

Standard Stroke

Bore Size (mm) Standard Stroke (mm) Max Stroke
32 50, 100, 150, 200, 250, 300, 350, 400, 450, 500 500
40 500
50 500
63 500
80 500
100 500
Note: Please contact the company for other special strokes.

Product Ordering Code (Complete Unit)

No. Item Code Description
1 Model TSAI Guide Rod Cylinder
2 Bearing Type M Sliding Bearing (Bronze)
L Linear Bearing
3 Bore Size 32~100 32, 40, 50, 63, 80, 100
4 Stroke - Refer to Stroke Table
5 Magnet Blank No Magnet
S With Magnet [Note 1]
6 Thread Type Blank PT Thread
G G Thread
Ordering Notes:
1. When ordering "With Magnet" (Code S), the cylinder is equipped with 2 sets of sensor fixing seats.
2. Guide Frame Only: If you need to order the guide frame separately, use code F-TSAI + Bearing Type (M/L) + Bore + Stroke.
(e.g., F-TSAIM40X100).
3. Sensor Mounting Seats Mapping:
- F-TSAI32E: For Bore 32, 40
- F-TSAI50E: For Bore 50, 63
- F-TSAI80E: For Bore 80, 100
  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X468SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X468SG

    Specifications Specifications: AirTAC TSAIL100X468SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 468 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 468 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X468SG with the next larger standard guide, F-TSAIL100X500 (500 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X468 468 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X468SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 468 mm Guide-frame stroke 500 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 24729.12 g Derived reference estimate using the 500 mm standard guide with the 468 mm SAI cylinder: the catalog mass of the otherwise corresponding 500 mm TSAI assembly, less 9.34 g/mm × 32 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 468 = 726 mm AC + guide stroke 245 + 500 = 745 mm AF + guide stroke 1 + 500 = 501 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X468SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X500 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,129.31

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X485SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X485SG

    Specifications Specifications: AirTAC TSAIL100X485SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 485 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 485 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X485SG with the next larger standard guide, F-TSAIL100X500 (500 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X485 485 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X485SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 485 mm Guide-frame stroke 500 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 24887.9 g Derived reference estimate using the 500 mm standard guide with the 485 mm SAI cylinder: the catalog mass of the otherwise corresponding 500 mm TSAI assembly, less 9.34 g/mm × 15 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 485 = 743 mm AC + guide stroke 245 + 500 = 745 mm AF + guide stroke 1 + 500 = 501 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X485SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X500 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,149.91

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X482SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X482SG

    Specifications Specifications: AirTAC TSAIL100X482SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 482 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 482 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X482SG with the next larger standard guide, F-TSAIL100X500 (500 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X482 482 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X482SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 482 mm Guide-frame stroke 500 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 24859.88 g Derived reference estimate using the 500 mm standard guide with the 482 mm SAI cylinder: the catalog mass of the otherwise corresponding 500 mm TSAI assembly, less 9.34 g/mm × 18 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 482 = 740 mm AC + guide stroke 245 + 500 = 745 mm AF + guide stroke 1 + 500 = 501 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X482SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X500 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,146.30

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X488SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X488SG

    Specifications Specifications: AirTAC TSAIL100X488SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 488 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 488 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X488SG with the next larger standard guide, F-TSAIL100X500 (500 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X488 488 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X488SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 488 mm Guide-frame stroke 500 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 24915.92 g Derived reference estimate using the 500 mm standard guide with the 488 mm SAI cylinder: the catalog mass of the otherwise corresponding 500 mm TSAI assembly, less 9.34 g/mm × 12 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 488 = 746 mm AC + guide stroke 245 + 500 = 745 mm AF + guide stroke 1 + 500 = 501 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X488SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X500 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,153.53

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X497SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X497SG

    Specifications Specifications: AirTAC TSAIL100X497SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 497 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 497 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X497SG with the next larger standard guide, F-TSAIL100X500 (500 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X497 497 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X497SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 497 mm Guide-frame stroke 500 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 24999.98 g Derived reference estimate using the 500 mm standard guide with the 497 mm SAI cylinder: the catalog mass of the otherwise corresponding 500 mm TSAI assembly, less 9.34 g/mm × 3 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 497 = 755 mm AC + guide stroke 245 + 500 = 745 mm AF + guide stroke 1 + 500 = 501 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X497SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X500 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,164.38

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X500SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X500SG

    Specifications Specifications: AirTAC TSAIL100X500SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 500 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X500 500 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X500SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 500 mm Guide-frame stroke 500 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 25028 g Catalog reference mass = 16330 g non-stroke base + 17.3 g/mm × 500 mm + 48 g magnetic-option increment. Values are from the 2022 Chinese catalog weight table, actuator page 421. Actual mass depends on the supplied product; this is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 500 = 758 mm AC + guide stroke 245 + 500 = 745 mm AF + guide stroke 1 + 500 = 501 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X500SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X500 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,168.00

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X479SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X479SG

    Specifications Specifications: AirTAC TSAIL100X479SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 479 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 479 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X479SG with the next larger standard guide, F-TSAIL100X500 (500 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X479 479 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X479SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 479 mm Guide-frame stroke 500 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 24831.86 g Derived reference estimate using the 500 mm standard guide with the 479 mm SAI cylinder: the catalog mass of the otherwise corresponding 500 mm TSAI assembly, less 9.34 g/mm × 21 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 479 = 737 mm AC + guide stroke 245 + 500 = 745 mm AF + guide stroke 1 + 500 = 501 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X479SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X500 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,142.54

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X489SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X489SG

    Specifications Specifications: AirTAC TSAIL100X489SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 489 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 489 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X489SG with the next larger standard guide, F-TSAIL100X500 (500 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X489 489 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X489SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 489 mm Guide-frame stroke 500 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 24925.26 g Derived reference estimate using the 500 mm standard guide with the 489 mm SAI cylinder: the catalog mass of the otherwise corresponding 500 mm TSAI assembly, less 9.34 g/mm × 11 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 489 = 747 mm AC + guide stroke 245 + 500 = 745 mm AF + guide stroke 1 + 500 = 501 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X489SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X500 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,154.65

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X486SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X486SG

    Specifications Specifications: AirTAC TSAIL100X486SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 486 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 486 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X486SG with the next larger standard guide, F-TSAIL100X500 (500 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X486 486 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X486SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 486 mm Guide-frame stroke 500 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 24897.24 g Derived reference estimate using the 500 mm standard guide with the 486 mm SAI cylinder: the catalog mass of the otherwise corresponding 500 mm TSAI assembly, less 9.34 g/mm × 14 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 486 = 744 mm AC + guide stroke 245 + 500 = 745 mm AF + guide stroke 1 + 500 = 501 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X486SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X500 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,151.01

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X499SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X499SG

    Specifications Specifications: AirTAC TSAIL100X499SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 499 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 499 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X499SG with the next larger standard guide, F-TSAIL100X500 (500 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X499 499 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X499SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 499 mm Guide-frame stroke 500 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 25018.66 g Derived reference estimate using the 500 mm standard guide with the 499 mm SAI cylinder: the catalog mass of the otherwise corresponding 500 mm TSAI assembly, less 9.34 g/mm × 1 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 499 = 757 mm AC + guide stroke 245 + 500 = 745 mm AF + guide stroke 1 + 500 = 501 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X499SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X500 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,166.76

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X472SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X472SG

    Specifications Specifications: AirTAC TSAIL100X472SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 472 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 472 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X472SG with the next larger standard guide, F-TSAIL100X500 (500 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X472 472 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X472SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 472 mm Guide-frame stroke 500 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 24766.48 g Derived reference estimate using the 500 mm standard guide with the 472 mm SAI cylinder: the catalog mass of the otherwise corresponding 500 mm TSAI assembly, less 9.34 g/mm × 28 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 472 = 730 mm AC + guide stroke 245 + 500 = 745 mm AF + guide stroke 1 + 500 = 501 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X472SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X500 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,134.19

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X492SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X492SG

    Specifications Specifications: AirTAC TSAIL100X492SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 492 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 492 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X492SG with the next larger standard guide, F-TSAIL100X500 (500 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X492 492 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X492SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 492 mm Guide-frame stroke 500 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 24953.28 g Derived reference estimate using the 500 mm standard guide with the 492 mm SAI cylinder: the catalog mass of the otherwise corresponding 500 mm TSAI assembly, less 9.34 g/mm × 8 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 492 = 750 mm AC + guide stroke 245 + 500 = 745 mm AF + guide stroke 1 + 500 = 501 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X492SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X500 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,158.27

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X477SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X477SG

    Specifications Specifications: AirTAC TSAIL100X477SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 477 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 477 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X477SG with the next larger standard guide, F-TSAIL100X500 (500 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X477 477 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X477SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 477 mm Guide-frame stroke 500 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 24813.18 g Derived reference estimate using the 500 mm standard guide with the 477 mm SAI cylinder: the catalog mass of the otherwise corresponding 500 mm TSAI assembly, less 9.34 g/mm × 23 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 477 = 735 mm AC + guide stroke 245 + 500 = 745 mm AF + guide stroke 1 + 500 = 501 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X477SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X500 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,140.16

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X496SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X496SG

    Specifications Specifications: AirTAC TSAIL100X496SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 496 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 496 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X496SG with the next larger standard guide, F-TSAIL100X500 (500 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X496 496 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X496SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 496 mm Guide-frame stroke 500 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 24990.64 g Derived reference estimate using the 500 mm standard guide with the 496 mm SAI cylinder: the catalog mass of the otherwise corresponding 500 mm TSAI assembly, less 9.34 g/mm × 4 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 496 = 754 mm AC + guide stroke 245 + 500 = 745 mm AF + guide stroke 1 + 500 = 501 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X496SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X500 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,163.15

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X483SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X483SG

    Specifications Specifications: AirTAC TSAIL100X483SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 483 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 483 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X483SG with the next larger standard guide, F-TSAIL100X500 (500 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X483 483 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X483SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 483 mm Guide-frame stroke 500 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 24869.22 g Derived reference estimate using the 500 mm standard guide with the 483 mm SAI cylinder: the catalog mass of the otherwise corresponding 500 mm TSAI assembly, less 9.34 g/mm × 17 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 483 = 741 mm AC + guide stroke 245 + 500 = 745 mm AF + guide stroke 1 + 500 = 501 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X483SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X500 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,147.39

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X487SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X487SG

    Specifications Specifications: AirTAC TSAIL100X487SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 487 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 487 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X487SG with the next larger standard guide, F-TSAIL100X500 (500 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X487 487 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X487SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 487 mm Guide-frame stroke 500 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 24906.58 g Derived reference estimate using the 500 mm standard guide with the 487 mm SAI cylinder: the catalog mass of the otherwise corresponding 500 mm TSAI assembly, less 9.34 g/mm × 13 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 487 = 745 mm AC + guide stroke 245 + 500 = 745 mm AF + guide stroke 1 + 500 = 501 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X487SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X500 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,152.27

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X495SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X495SG

    Specifications Specifications: AirTAC TSAIL100X495SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 495 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 495 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X495SG with the next larger standard guide, F-TSAIL100X500 (500 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X495 495 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X495SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 495 mm Guide-frame stroke 500 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 24981.3 g Derived reference estimate using the 500 mm standard guide with the 495 mm SAI cylinder: the catalog mass of the otherwise corresponding 500 mm TSAI assembly, less 9.34 g/mm × 5 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 495 = 753 mm AC + guide stroke 245 + 500 = 745 mm AF + guide stroke 1 + 500 = 501 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X495SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X500 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,161.89

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X494SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X494SG

    Specifications Specifications: AirTAC TSAIL100X494SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 494 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 494 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X494SG with the next larger standard guide, F-TSAIL100X500 (500 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X494 494 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X494SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 494 mm Guide-frame stroke 500 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 24971.96 g Derived reference estimate using the 500 mm standard guide with the 494 mm SAI cylinder: the catalog mass of the otherwise corresponding 500 mm TSAI assembly, less 9.34 g/mm × 6 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 494 = 752 mm AC + guide stroke 245 + 500 = 745 mm AF + guide stroke 1 + 500 = 501 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X494SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X500 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,160.76

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X478SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X478SG

    Specifications Specifications: AirTAC TSAIL100X478SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 478 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 478 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X478SG with the next larger standard guide, F-TSAIL100X500 (500 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X478 478 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X478SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 478 mm Guide-frame stroke 500 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 24822.52 g Derived reference estimate using the 500 mm standard guide with the 478 mm SAI cylinder: the catalog mass of the otherwise corresponding 500 mm TSAI assembly, less 9.34 g/mm × 22 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 478 = 736 mm AC + guide stroke 245 + 500 = 745 mm AF + guide stroke 1 + 500 = 501 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X478SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X500 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,141.42

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X480SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X480SG

    Specifications Specifications: AirTAC TSAIL100X480SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 480 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 480 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X480SG with the next larger standard guide, F-TSAIL100X500 (500 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X480 480 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X480SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 480 mm Guide-frame stroke 500 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 24841.2 g Derived reference estimate using the 500 mm standard guide with the 480 mm SAI cylinder: the catalog mass of the otherwise corresponding 500 mm TSAI assembly, less 9.34 g/mm × 20 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 480 = 738 mm AC + guide stroke 245 + 500 = 745 mm AF + guide stroke 1 + 500 = 501 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X480SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X500 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,143.78

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X493SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X493SG

    Specifications Specifications: AirTAC TSAIL100X493SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 493 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 493 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X493SG with the next larger standard guide, F-TSAIL100X500 (500 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X493 493 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X493SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 493 mm Guide-frame stroke 500 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 24962.62 g Derived reference estimate using the 500 mm standard guide with the 493 mm SAI cylinder: the catalog mass of the otherwise corresponding 500 mm TSAI assembly, less 9.34 g/mm × 7 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 493 = 751 mm AC + guide stroke 245 + 500 = 745 mm AF + guide stroke 1 + 500 = 501 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X493SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X500 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,159.50

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X445SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X445SG

    Specifications Specifications: AirTAC TSAIL100X445SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 445 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 445 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X445SG with the next larger standard guide, F-TSAIL100X450 (450 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X445 445 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X445SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 445 mm Guide-frame stroke 450 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 24116.3 g Derived reference estimate using the 450 mm standard guide with the 445 mm SAI cylinder: the catalog mass of the otherwise corresponding 450 mm TSAI assembly, less 9.34 g/mm × 5 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 445 = 703 mm AC + guide stroke 245 + 450 = 695 mm AF + guide stroke 1 + 450 = 451 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X445SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X450 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,101.47

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X464SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X464SG

    Specifications Specifications: AirTAC TSAIL100X464SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 464 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 464 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X464SG with the next larger standard guide, F-TSAIL100X500 (500 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X464 464 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X464SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 464 mm Guide-frame stroke 500 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 24691.76 g Derived reference estimate using the 500 mm standard guide with the 464 mm SAI cylinder: the catalog mass of the otherwise corresponding 500 mm TSAI assembly, less 9.34 g/mm × 36 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 464 = 722 mm AC + guide stroke 245 + 500 = 745 mm AF + guide stroke 1 + 500 = 501 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X464SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X500 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,124.43

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X491SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X491SG

    Specifications Specifications: AirTAC TSAIL100X491SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 491 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 491 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X491SG with the next larger standard guide, F-TSAIL100X500 (500 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X491 491 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X491SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 491 mm Guide-frame stroke 500 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 24943.94 g Derived reference estimate using the 500 mm standard guide with the 491 mm SAI cylinder: the catalog mass of the otherwise corresponding 500 mm TSAI assembly, less 9.34 g/mm × 9 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 491 = 749 mm AC + guide stroke 245 + 500 = 745 mm AF + guide stroke 1 + 500 = 501 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X491SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X500 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

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