21648 products

TSAI Series Guide Rod Cylinder

  • Product Features
  • Specifications
  • Stroke Specifications
  • Product Ordering Code

Product Features

  • The guide rod cylinder is a new type of cylinder that combines a guide frame and a cylinder.
  • Sliding Bearing (M): Suitable for lateral load actions such as cylinder braking, offering greater torque resistance.
  • Linear Bearing (L): Suitable for pushing actions, or situations requiring high precision and high load bearing capacity; especially suitable for low friction motion.
  • The special design of the guide frame body provides multi-directional mounting and fixation options.
  • The guide frame cylinder buffer adjustment is smooth.
  • Equipped with sensor fixing seats, the sensor installation position can be changed according to actual requirements.

Specifications

Bore Size (mm) 32 40 50 63 80 100
Action Double Acting
Fluid Air (Filtered 40μm or better)
Operating Pressure 0.15~1.0MPa (22~145psi) (1.5~10.0bar)
Proof Pressure 1.5MPa (215psi) (15bar)
Temperature -20~70°C
Speed Range 30~500 mm/s
Stroke Tolerance 0~250: +1.0/0
>250: +1.5/0
Cushion Type Adjustable Cushion
Port Size [Note 1] PT1/8 PT1/4 PT3/8 PT1/2
Note: [1] PT thread and G thread are available.

Standard Stroke

Bore Size (mm) Standard Stroke (mm) Max Stroke
32 50, 100, 150, 200, 250, 300, 350, 400, 450, 500 500
40 500
50 500
63 500
80 500
100 500
Note: Please contact the company for other special strokes.

Product Ordering Code (Complete Unit)

No. Item Code Description
1 Model TSAI Guide Rod Cylinder
2 Bearing Type M Sliding Bearing (Bronze)
L Linear Bearing
3 Bore Size 32~100 32, 40, 50, 63, 80, 100
4 Stroke - Refer to Stroke Table
5 Magnet Blank No Magnet
S With Magnet [Note 1]
6 Thread Type Blank PT Thread
G G Thread
Ordering Notes:
1. When ordering "With Magnet" (Code S), the cylinder is equipped with 2 sets of sensor fixing seats.
2. Guide Frame Only: If you need to order the guide frame separately, use code F-TSAI + Bearing Type (M/L) + Bore + Stroke.
(e.g., F-TSAIM40X100).
3. Sensor Mounting Seats Mapping:
- F-TSAI32E: For Bore 32, 40
- F-TSAI50E: For Bore 50, 63
- F-TSAI80E: For Bore 80, 100
  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X471SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X471SG

    Specifications Specifications: AirTAC TSAIL100X471SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 471 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 471 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X471SG with the next larger standard guide, F-TSAIL100X500 (500 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X471 471 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X471SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 471 mm Guide-frame stroke 500 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 24757.14 g Derived reference estimate using the 500 mm standard guide with the 471 mm SAI cylinder: the catalog mass of the otherwise corresponding 500 mm TSAI assembly, less 9.34 g/mm × 29 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 471 = 729 mm AC + guide stroke 245 + 500 = 745 mm AF + guide stroke 1 + 500 = 501 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X471SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X500 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,132.93

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X498SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X498SG

    Specifications Specifications: AirTAC TSAIL100X498SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 498 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 498 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X498SG with the next larger standard guide, F-TSAIL100X500 (500 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X498 498 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X498SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 498 mm Guide-frame stroke 500 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 25009.32 g Derived reference estimate using the 500 mm standard guide with the 498 mm SAI cylinder: the catalog mass of the otherwise corresponding 500 mm TSAI assembly, less 9.34 g/mm × 2 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 498 = 756 mm AC + guide stroke 245 + 500 = 745 mm AF + guide stroke 1 + 500 = 501 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X498SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X500 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,165.50

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X465SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X465SG

    Specifications Specifications: AirTAC TSAIL100X465SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 465 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 465 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X465SG with the next larger standard guide, F-TSAIL100X500 (500 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X465 465 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X465SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 465 mm Guide-frame stroke 500 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 24701.1 g Derived reference estimate using the 500 mm standard guide with the 465 mm SAI cylinder: the catalog mass of the otherwise corresponding 500 mm TSAI assembly, less 9.34 g/mm × 35 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 465 = 723 mm AC + guide stroke 245 + 500 = 745 mm AF + guide stroke 1 + 500 = 501 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X465SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X500 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,125.69

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X446SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X446SG

    Specifications Specifications: AirTAC TSAIL100X446SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 446 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 446 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X446SG with the next larger standard guide, F-TSAIL100X450 (450 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X446 446 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X446SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 446 mm Guide-frame stroke 450 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 24125.64 g Derived reference estimate using the 450 mm standard guide with the 446 mm SAI cylinder: the catalog mass of the otherwise corresponding 450 mm TSAI assembly, less 9.34 g/mm × 4 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 446 = 704 mm AC + guide stroke 245 + 450 = 695 mm AF + guide stroke 1 + 450 = 451 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X446SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X450 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,102.70

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X481SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X481SG

    Specifications Specifications: AirTAC TSAIL100X481SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 481 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 481 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X481SG with the next larger standard guide, F-TSAIL100X500 (500 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X481 481 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X481SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 481 mm Guide-frame stroke 500 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 24850.54 g Derived reference estimate using the 500 mm standard guide with the 481 mm SAI cylinder: the catalog mass of the otherwise corresponding 500 mm TSAI assembly, less 9.34 g/mm × 19 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 481 = 739 mm AC + guide stroke 245 + 500 = 745 mm AF + guide stroke 1 + 500 = 501 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X481SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X500 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,145.04

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X490SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X490SG

    Specifications Specifications: AirTAC TSAIL100X490SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 490 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 490 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X490SG with the next larger standard guide, F-TSAIL100X500 (500 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X490 490 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X490SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 490 mm Guide-frame stroke 500 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 24934.6 g Derived reference estimate using the 500 mm standard guide with the 490 mm SAI cylinder: the catalog mass of the otherwise corresponding 500 mm TSAI assembly, less 9.34 g/mm × 10 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 490 = 748 mm AC + guide stroke 245 + 500 = 745 mm AF + guide stroke 1 + 500 = 501 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X490SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X500 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,155.89

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X473SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X473SG

    Specifications Specifications: AirTAC TSAIL100X473SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 473 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 473 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X473SG with the next larger standard guide, F-TSAIL100X500 (500 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X473 473 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X473SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 473 mm Guide-frame stroke 500 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 24775.82 g Derived reference estimate using the 500 mm standard guide with the 473 mm SAI cylinder: the catalog mass of the otherwise corresponding 500 mm TSAI assembly, less 9.34 g/mm × 27 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 473 = 731 mm AC + guide stroke 245 + 500 = 745 mm AF + guide stroke 1 + 500 = 501 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X473SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X500 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,135.28

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X476SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X476SG

    Specifications Specifications: AirTAC TSAIL100X476SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 476 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 476 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X476SG with the next larger standard guide, F-TSAIL100X500 (500 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X476 476 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X476SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 476 mm Guide-frame stroke 500 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 24803.84 g Derived reference estimate using the 500 mm standard guide with the 476 mm SAI cylinder: the catalog mass of the otherwise corresponding 500 mm TSAI assembly, less 9.34 g/mm × 24 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 476 = 734 mm AC + guide stroke 245 + 500 = 745 mm AF + guide stroke 1 + 500 = 501 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X476SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X500 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,138.90

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X457SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X457SG

    Specifications Specifications: AirTAC TSAIL100X457SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 457 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 457 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X457SG with the next larger standard guide, F-TSAIL100X500 (500 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X457 457 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X457SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 457 mm Guide-frame stroke 500 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 24626.38 g Derived reference estimate using the 500 mm standard guide with the 457 mm SAI cylinder: the catalog mass of the otherwise corresponding 500 mm TSAI assembly, less 9.34 g/mm × 43 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 457 = 715 mm AC + guide stroke 245 + 500 = 745 mm AF + guide stroke 1 + 500 = 501 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X457SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X500 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,115.94

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X462SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X462SG

    Specifications Specifications: AirTAC TSAIL100X462SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 462 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 462 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X462SG with the next larger standard guide, F-TSAIL100X500 (500 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X462 462 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X462SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 462 mm Guide-frame stroke 500 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 24673.08 g Derived reference estimate using the 500 mm standard guide with the 462 mm SAI cylinder: the catalog mass of the otherwise corresponding 500 mm TSAI assembly, less 9.34 g/mm × 38 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 462 = 720 mm AC + guide stroke 245 + 500 = 745 mm AF + guide stroke 1 + 500 = 501 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X462SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X500 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,122.08

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X463SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X463SG

    Specifications Specifications: AirTAC TSAIL100X463SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 463 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 463 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X463SG with the next larger standard guide, F-TSAIL100X500 (500 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X463 463 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X463SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 463 mm Guide-frame stroke 500 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 24682.42 g Derived reference estimate using the 500 mm standard guide with the 463 mm SAI cylinder: the catalog mass of the otherwise corresponding 500 mm TSAI assembly, less 9.34 g/mm × 37 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 463 = 721 mm AC + guide stroke 245 + 500 = 745 mm AF + guide stroke 1 + 500 = 501 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X463SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X500 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,123.17

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X420SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X420SG

    Specifications Specifications: AirTAC TSAIL100X420SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 420 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 420 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X420SG with the next larger standard guide, F-TSAIL100X450 (450 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X420 420 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X420SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 420 mm Guide-frame stroke 450 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 23882.8 g Derived reference estimate using the 450 mm standard guide with the 420 mm SAI cylinder: the catalog mass of the otherwise corresponding 450 mm TSAI assembly, less 9.34 g/mm × 30 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 420 = 678 mm AC + guide stroke 245 + 450 = 695 mm AF + guide stroke 1 + 450 = 451 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X420SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X450 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,071.25

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X469SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X469SG

    Specifications Specifications: AirTAC TSAIL100X469SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 469 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 469 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X469SG with the next larger standard guide, F-TSAIL100X500 (500 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X469 469 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X469SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 469 mm Guide-frame stroke 500 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 24738.46 g Derived reference estimate using the 500 mm standard guide with the 469 mm SAI cylinder: the catalog mass of the otherwise corresponding 500 mm TSAI assembly, less 9.34 g/mm × 31 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 469 = 727 mm AC + guide stroke 245 + 500 = 745 mm AF + guide stroke 1 + 500 = 501 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X469SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X500 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,130.57

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X456SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X456SG

    Specifications Specifications: AirTAC TSAIL100X456SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 456 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 456 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X456SG with the next larger standard guide, F-TSAIL100X500 (500 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X456 456 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X456SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 456 mm Guide-frame stroke 500 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 24617.04 g Derived reference estimate using the 500 mm standard guide with the 456 mm SAI cylinder: the catalog mass of the otherwise corresponding 500 mm TSAI assembly, less 9.34 g/mm × 44 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 456 = 714 mm AC + guide stroke 245 + 500 = 745 mm AF + guide stroke 1 + 500 = 501 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X456SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X500 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,114.81

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X443SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X443SG

    Specifications Specifications: AirTAC TSAIL100X443SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 443 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 443 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X443SG with the next larger standard guide, F-TSAIL100X450 (450 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X443 443 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X443SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 443 mm Guide-frame stroke 450 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 24097.62 g Derived reference estimate using the 450 mm standard guide with the 443 mm SAI cylinder: the catalog mass of the otherwise corresponding 450 mm TSAI assembly, less 9.34 g/mm × 7 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 443 = 701 mm AC + guide stroke 245 + 450 = 695 mm AF + guide stroke 1 + 450 = 451 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X443SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X450 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,099.09

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X450SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X450SG

    Specifications Specifications: AirTAC TSAIL100X450SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 450 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X450 450 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X450SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 450 mm Guide-frame stroke 450 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 24163 g Catalog reference mass = 16330 g non-stroke base + 17.3 g/mm × 450 mm + 48 g magnetic-option increment. Values are from the 2022 Chinese catalog weight table, actuator page 421. Actual mass depends on the supplied product; this is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 450 = 708 mm AC + guide stroke 245 + 450 = 695 mm AF + guide stroke 1 + 450 = 451 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X450SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X450 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,107.58

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X453SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X453SG

    Specifications Specifications: AirTAC TSAIL100X453SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 453 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 453 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X453SG with the next larger standard guide, F-TSAIL100X500 (500 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X453 453 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X453SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 453 mm Guide-frame stroke 500 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 24589.02 g Derived reference estimate using the 500 mm standard guide with the 453 mm SAI cylinder: the catalog mass of the otherwise corresponding 500 mm TSAI assembly, less 9.34 g/mm × 47 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 453 = 711 mm AC + guide stroke 245 + 500 = 745 mm AF + guide stroke 1 + 500 = 501 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X453SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X500 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,111.20

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X475SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X475SG

    Specifications Specifications: AirTAC TSAIL100X475SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 475 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 475 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X475SG with the next larger standard guide, F-TSAIL100X500 (500 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X475 475 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X475SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 475 mm Guide-frame stroke 500 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 24794.5 g Derived reference estimate using the 500 mm standard guide with the 475 mm SAI cylinder: the catalog mass of the otherwise corresponding 500 mm TSAI assembly, less 9.34 g/mm × 25 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 475 = 733 mm AC + guide stroke 245 + 500 = 745 mm AF + guide stroke 1 + 500 = 501 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X475SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X500 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,137.80

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X466SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X466SG

    Specifications Specifications: AirTAC TSAIL100X466SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 466 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 466 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X466SG with the next larger standard guide, F-TSAIL100X500 (500 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X466 466 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X466SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 466 mm Guide-frame stroke 500 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 24710.44 g Derived reference estimate using the 500 mm standard guide with the 466 mm SAI cylinder: the catalog mass of the otherwise corresponding 500 mm TSAI assembly, less 9.34 g/mm × 34 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 466 = 724 mm AC + guide stroke 245 + 500 = 745 mm AF + guide stroke 1 + 500 = 501 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X466SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X500 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,126.93

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X484SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X484SG

    Specifications Specifications: AirTAC TSAIL100X484SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 484 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 484 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X484SG with the next larger standard guide, F-TSAIL100X500 (500 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X484 484 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X484SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 484 mm Guide-frame stroke 500 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 24878.56 g Derived reference estimate using the 500 mm standard guide with the 484 mm SAI cylinder: the catalog mass of the otherwise corresponding 500 mm TSAI assembly, less 9.34 g/mm × 16 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 484 = 742 mm AC + guide stroke 245 + 500 = 745 mm AF + guide stroke 1 + 500 = 501 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X484SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X500 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,148.65

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X454SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X454SG

    Specifications Specifications: AirTAC TSAIL100X454SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 454 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 454 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X454SG with the next larger standard guide, F-TSAIL100X500 (500 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X454 454 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X454SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 454 mm Guide-frame stroke 500 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 24598.36 g Derived reference estimate using the 500 mm standard guide with the 454 mm SAI cylinder: the catalog mass of the otherwise corresponding 500 mm TSAI assembly, less 9.34 g/mm × 46 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 454 = 712 mm AC + guide stroke 245 + 500 = 745 mm AF + guide stroke 1 + 500 = 501 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X454SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X500 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,112.32

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X459SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X459SG

    Specifications Specifications: AirTAC TSAIL100X459SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 459 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 459 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X459SG with the next larger standard guide, F-TSAIL100X500 (500 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X459 459 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X459SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 459 mm Guide-frame stroke 500 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 24645.06 g Derived reference estimate using the 500 mm standard guide with the 459 mm SAI cylinder: the catalog mass of the otherwise corresponding 500 mm TSAI assembly, less 9.34 g/mm × 41 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 459 = 717 mm AC + guide stroke 245 + 500 = 745 mm AF + guide stroke 1 + 500 = 501 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X459SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X500 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,118.43

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X467SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X467SG

    Specifications Specifications: AirTAC TSAIL100X467SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 467 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 467 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X467SG with the next larger standard guide, F-TSAIL100X500 (500 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X467 467 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X467SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 467 mm Guide-frame stroke 500 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 24719.78 g Derived reference estimate using the 500 mm standard guide with the 467 mm SAI cylinder: the catalog mass of the otherwise corresponding 500 mm TSAI assembly, less 9.34 g/mm × 33 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 467 = 725 mm AC + guide stroke 245 + 500 = 745 mm AF + guide stroke 1 + 500 = 501 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X467SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X500 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    $2,128.05

  • Airtac  TASI series: cylinder with guide frame  - TSAIL100X474SG

    Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X474SG

    Specifications Specifications: AirTAC TSAIL100X474SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 474 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing. Special-stroke configuration: 474 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X474SG with the next larger standard guide, F-TSAIL100X500 (500 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different. Product Catalog Download Airtac Product Catalog (PDF) For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3. Model Code Explained Code Meaning TSAI Cylinder and twin-rod guide assembly L Linear bearing 100 100 mm cylinder bore X474 474 mm cylinder stroke S Magnetic piston; two matching sensor holders are supplied G G pipe threads: G1/2 Technical Specifications Item Specification Current model TSAIL100X474SG Bearing construction Linear bearing Bore / cylinder stroke 100 mm / 474 mm Guide-frame stroke 500 mm Action Double acting Working medium Air filtered through a 40 μm filter Operating pressure 0.15–1.0 MPa (1.5–10 bar) Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits Speed range 30–500 mm/s Stroke tolerance +1.5 / 0 mm Cushioning Adjustable pneumatic cushioning Air connections Two G1/2 ports Magnetic piston Included Reference mass 24785.16 g Derived reference estimate using the 500 mm standard guide with the 474 mm SAI cylinder: the catalog mass of the otherwise corresponding 500 mm TSAI assembly, less 9.34 g/mm × 26 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight. Features and Operation Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration. Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating. External and Mounting Dimensions Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S. Drawing symbol Current-bore dimension A + cylinder stroke 258 + 474 = 732 mm AC + guide stroke 245 + 500 = 745 mm AF + guide stroke 1 + 500 = 501 mm A 258 mm AB 24 mm AC 245 mm AD 20 mm AE 220 mm AF 1 mm B 221 mm BA 210 mm C 130 mm CA 120 mm D — two guide-rod diameters 25 mm G 172 mm H 27 mm J 17 mm JA 10.5 mm JB 150 mm K 10.5 mm L M10x1.5 LA 89 mm M Not specified / dash in this bore row MA Not specified / dash in this bore row MB Not specified / dash in this bore row MC Not specified / dash in this bore row N Not specified / dash in this bore row P — two cylinder ports G1/2 R M10x1.5 RA 20 mm RB 89 mm RC 91.5 mm RD 89 mm RE 113 mm S M10x1.5 SA 20 mm SB 150 mm Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes. For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog. Assembly and Included Components Item Specification Cylinder unit SAI100X474SG — corresponding SAI cylinder configuration Guide frame F-TSAIL100X500 — linear bearing Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly. Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included. Sensor and Accessory Compatibility The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing. Optional sensor example Selection meaning CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table. For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring. Theoretical Axial Force and Guide Load For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output. Pressure reference Calculated theoretical force 0.1 MPa Push 785.3 N; pull 736.2 N 0.2 MPa Push 1570.6 N; pull 1472.4 N 0.3 MPa Push 2355.9 N; pull 2208.6 N 0.4 MPa Push 3141.2 N; pull 2944.8 N 0.5 MPa Push 3926.5 N; pull 3681 N 0.6 MPa Push 4711.8 N; pull 4417.2 N 0.7 MPa Push 5497.1 N; pull 5153.4 N 0.8 MPa Push 6282.4 N; pull 5889.6 N 0.9 MPa Push 7067.7 N; pull 6625.8 N The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries. The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided. For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s. Internal Components Drawing item Material / component 1 — Fixed plate Ductile cast iron 2 — Hexagon-socket bolt Carbon steel 3 — Floating nut Carbon steel 4 — Floating retaining plate Carbon steel 5 — C-shaped retaining ring Spring steel 6 — Bearing Linear bearing; material not specified 7 — Hexagon-socket bolt Carbon steel 8 — SAI cylinder Assembly 9 — Guide frame body Aluminium alloy 10 — Guide rod Alloy steel 11 — Scraper ring Plastic 12 — Sensor mounting bracket Aluminium alloy 13 — Hexagon-socket set screw Alloy steel Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above. Pneumatic Circuit Selection Reference The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts. Item Specification Required effective flow area reference 20.4 mm² Single-solenoid valve example 5V31010 Double-solenoid valve example 5V32010 Single-air-pilot valve example 4A31010 Double-air-pilot valve example 4A32010 Speed-controller example PTL03 Silencer example BSL03 Tubing outside × inside diameter 16 × 11 mm Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents. Installation and Commissioning Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy. Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion. Series Ordering Options TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes. Matching Accessory Codes and Conditions Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent. Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output. Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm. Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions. Item Complete codes and use CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030 CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100 DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030 DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030 DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030 DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100 A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100 M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100 M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100 M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100 M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100 Optional Connections and Air Preparation C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately. Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator. Use Size / complete codes C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU10 × 7.5 or 8: GBKC1075-0412 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU12 × 9 or 10: GBKC1209-04male G1/2 ↔ male G1/4: GBB0204male G1/2 ↔ male G3/8: GBB0304male G1/2 ↔ male G1/2: GBB0404male G1/2 ↔ female G1/8: GBD0104male G1/2 ↔ female G1/4: GBD0204male G1/2 ↔ female G3/8: GBD03046 × 4: US98A060040100MBU,UE95A060040100MBU8 × 5: US98A080050100MBU,UE95A080050100MBUASC30015G U GAFR30015SG,GAFR40015SG Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists. Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum. Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service. Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution. PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction. Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility. At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding. PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304. PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability. ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff. GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop. GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa. US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility. Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

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