Airtac TSAIL series: guided pneumatic cylinder - TSAIL100X491SG

Photos are for reference only. Not all models have pictures.

Description

Specifications

Specifications: AirTAC TSAIL100X491SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 491 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing.

Special-stroke configuration: 491 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X491SG with the next larger standard guide, F-TSAIL100X500 (500 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different.

Product Catalog

Download Airtac Product Catalog (PDF)

For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog.

English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3.

Model Code Explained

Code Meaning
TSAI Cylinder and twin-rod guide assembly
L Linear bearing
100 100 mm cylinder bore
X491 491 mm cylinder stroke
S Magnetic piston; two matching sensor holders are supplied
G G pipe threads: G1/2

Technical Specifications

Item Specification
Current model TSAIL100X491SG
Bearing construction Linear bearing
Bore / cylinder stroke 100 mm / 491 mm
Guide-frame stroke 500 mm
Action Double acting
Working medium Air filtered through a 40 μm filter
Operating pressure 0.15–1.0 MPa (1.5–10 bar)
Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit
Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits
Speed range 30–500 mm/s
Stroke tolerance +1.5 / 0 mm
Cushioning Adjustable pneumatic cushioning
Air connections Two G1/2 ports
Magnetic piston Included
Reference mass 24943.94 g

Derived reference estimate using the 500 mm standard guide with the 491 mm SAI cylinder: the catalog mass of the otherwise corresponding 500 mm TSAI assembly, less 9.34 g/mm × 9 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight.

Features and Operation

Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration.

Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating.

External and Mounting Dimensions

Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S.

Drawing symbol Current-bore dimension
A + cylinder stroke 258 + 491 = 749 mm
AC + guide stroke 245 + 500 = 745 mm
AF + guide stroke 1 + 500 = 501 mm
A 258 mm
AB 24 mm
AC 245 mm
AD 20 mm
AE 220 mm
AF 1 mm
B 221 mm
BA 210 mm
C 130 mm
CA 120 mm
D — two guide-rod diameters 25 mm
G 172 mm
H 27 mm
J 17 mm
JA 10.5 mm
JB 150 mm
K 10.5 mm
L M10x1.5
LA 89 mm
M Not specified / dash in this bore row
MA Not specified / dash in this bore row
MB Not specified / dash in this bore row
MC Not specified / dash in this bore row
N Not specified / dash in this bore row
P — two cylinder ports G1/2
R M10x1.5
RA 20 mm
RB 89 mm
RC 91.5 mm
RD 89 mm
RE 113 mm
S M10x1.5
SA 20 mm
SB 150 mm

Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes.

For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog.

Assembly and Included Components

Item Specification
Cylinder unit SAI100X491SG — corresponding SAI cylinder configuration
Guide frame F-TSAIL100X500 — linear bearing
Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing
Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly.
Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included.

Sensor and Accessory Compatibility

The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing.

Optional sensor example Selection meaning
CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead
DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead
DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead
DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead

These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table.

For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring.

Theoretical Axial Force and Guide Load

For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output.

Pressure reference Calculated theoretical force
0.1 MPa Push 785.3 N; pull 736.2 N
0.2 MPa Push 1570.6 N; pull 1472.4 N
0.3 MPa Push 2355.9 N; pull 2208.6 N
0.4 MPa Push 3141.2 N; pull 2944.8 N
0.5 MPa Push 3926.5 N; pull 3681 N
0.6 MPa Push 4711.8 N; pull 4417.2 N
0.7 MPa Push 5497.1 N; pull 5153.4 N
0.8 MPa Push 6282.4 N; pull 5889.6 N
0.9 MPa Push 7067.7 N; pull 6625.8 N

The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries.

The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided.

For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s.

Internal Components

Drawing item Material / component
1 — Fixed plate Ductile cast iron
2 — Hexagon-socket bolt Carbon steel
3 — Floating nut Carbon steel
4 — Floating retaining plate Carbon steel
5 — C-shaped retaining ring Spring steel
6 — Bearing Linear bearing; material not specified
7 — Hexagon-socket bolt Carbon steel
8 — SAI cylinder Assembly
9 — Guide frame body Aluminium alloy
10 — Guide rod Alloy steel
11 — Scraper ring Plastic
12 — Sensor mounting bracket Aluminium alloy
13 — Hexagon-socket set screw Alloy steel

Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above.

Pneumatic Circuit Selection Reference

The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts.

Item Specification
Required effective flow area reference 20.4 mm²
Single-solenoid valve example 5V31010
Double-solenoid valve example 5V32010
Single-air-pilot valve example 4A31010
Double-air-pilot valve example 4A32010
Speed-controller example PTL03
Silencer example BSL03
Tubing outside × inside diameter 16 × 11 mm

Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents.

Installation and Commissioning

Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy.

Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion.

Series Ordering Options

TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes.

Matching Accessory Codes and Conditions

Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent.

Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output.

Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm.

Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions.

Item Complete codes and use
CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.
CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030
CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.
CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H
A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.
A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100
DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.
DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030
DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.
DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W
DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.
DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030
DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.
DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W
DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.
DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030
DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.
DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W
A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.
A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100
A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.
A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100
M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.
F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100
M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.
F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100
M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.
F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100
M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.
F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100

Optional Connections and Air Preparation

C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately.

Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator.

Use Size / complete codes
C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D
8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D
10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D
12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D
8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D
10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D
12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D
10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU
10 × 7.5 or 8: GBKC1075-04
12 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU
12 × 9 or 10: GBKC1209-04
male G1/2 ↔ male G1/4: GBB0204
male G1/2 ↔ male G3/8: GBB0304
male G1/2 ↔ male G1/2: GBB0404
male G1/2 ↔ female G1/8: GBD0104
male G1/2 ↔ female G1/4: GBD0204
male G1/2 ↔ female G3/8: GBD0304
6 × 4: US98A060040100MBU,UE95A060040100MBU
8 × 5: US98A080050100MBU,UE95A080050100MBU
ASC30015G
U GAFR30015SG,GAFR40015SG

Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists.

Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum.

Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service.

Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution.

PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction.

Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility.

At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding.

PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304.

PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability.

ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff.

GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop.

GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa.

US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility.

Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

Product form

Specifications Specifications: AirTAC TSAIL100X491SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 491 mm... Read more

SKU: TSAIL100X491SG

$2,157.15 Incl. VAT

    Guaranteed secure & safe checkout.

    Ach Direct DebitAmazon American Express Apple Pay BizumDiners ClubDiscoverGoogle Pay Mastercard MB WAY PayPalSatispayShop Pay USDC Visa

    Bank transfer also available. Payment options may vary by location and device.

    Shipping, returns & order help

    Free shipping on orders US$30+ under 2 kg

    Import duties & taxes included on all orders

    Download: 3D model selection.
    Shipping & delivery times

    In-stock items: processed and shipped within 1–3 business days. Custom-made items: G/NPT threads and non-standard specifications require 7–15 business days of factory production before shipping.

    Standard international delivery typically takes 7–13 business days after dispatch, depending on customs clearance and the local delivery network. Processing or production time is additional. Next-day and overnight delivery are not available.

    Most products ship from our manufacturing centers in Asia, then transfer to a local carrier after customs clearance.

    Read our shipping policy
    Shipping costs & import taxes

    Free shipping: orders of US$30 or more weighing under 2 kg. Import duties and taxes are included on all orders.

    If an overweight shipping surcharge applies after packing, we pause shipment and email you the amount for approval before dispatch. This is a transport charge, not an import tax. If you do not reply within 7 days, the order is canceled and fully refunded.

    Shipping charges and tax details
    Model selection & custom orders

    Please check the full model number, dimensions, thread type, stroke and voltage where applicable before ordering. If you are unsure, email airtacs@airtacs.com with the model number and required specifications.

    Custom-made products, including G/NPT thread specifications and custom-built parts, are non-returnable and non-refundable under our refund policy.

    Read the refund policy before ordering
    Tracking & delivery support

    Use the tracking link in your shipping confirmation email. For YunExpress shipments, enter your YT tracking number at Yuntrack to view the journey and local delivery details.

    Provide a complete physical delivery address and reachable contact details. P.O. boxes and virtual mail-forwarding addresses are not accepted.

    If delivery fails, contact the local carrier and email airtacs@airtacs.com with your order and tracking numbers. For failures caused by an incorrect/incomplete address or an unreachable recipient, return to the local warehouse typically takes 7–30 business days. Redelivery requires an additional shipping fee; cancellation after failed delivery is subject to deductions for original shipping and carrier return fees.

    Delivery issue policy
    Returns & product issues

    Eligible returns are accepted within 7 days of delivery. Items must be unused, uninstalled and in their original factory packaging. Contact airtacs@airtacs.com for a Return Authorization (RA) number before returning anything.

    Ordered the wrong model or changed your mind? You pay return shipping, original shipping is non-refundable, and a 50% restocking fee is deducted from the actual price paid for the returned product.

    Defective, damaged or incorrect item? We provide a replacement and cover return shipping; no restocking fee applies. Custom-made items are excluded from standard returns. These terms are subject to applicable law and do not limit your statutory rights.

    Read the full refund policy
    Bank transfers & invoices

    Bank transfer: Select bank transfer at checkout and submit your order. The bank account details and payment instructions will then be displayed.

    Invoices: Invoices are available only after an order is placed. We are a US-based company and provide a standard commercial invoice, not an EU VAT tax invoice. If your company requires an EU VAT invoice, please confirm your requirements with us before ordering.

    For payment or invoice questions, email airtacs@airtacs.com with your order number.

    Description

    Specifications

    Specifications: AirTAC TSAIL100X491SG is a TSAI double-acting pneumatic cylinder with a twin-rod guide frame, 100 mm bore, 491 mm cylinder stroke, linear bearings, G1/2 ports and a magnetic piston for position sensing.

    Special-stroke configuration: 491 mm is outside the catalog standard-stroke list. The catalog combination rule uses SAI100X491SG with the next larger standard guide, F-TSAIL100X500 (500 mm). Confirm the special-order assembly and mounting drawing before ordering; the cylinder stroke and guide-frame stroke are different.

    Product Catalog

    Download Airtac Product Catalog (PDF)

    For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog.

    English TSAI catalog: selection and sensor-holder compatibility on page 1, specifications and ordering on page 2, dimensions and internal parts on page 3.

    Model Code Explained

    Code Meaning
    TSAI Cylinder and twin-rod guide assembly
    L Linear bearing
    100 100 mm cylinder bore
    X491 491 mm cylinder stroke
    S Magnetic piston; two matching sensor holders are supplied
    G G pipe threads: G1/2

    Technical Specifications

    Item Specification
    Current model TSAIL100X491SG
    Bearing construction Linear bearing
    Bore / cylinder stroke 100 mm / 491 mm
    Guide-frame stroke 500 mm
    Action Double acting
    Working medium Air filtered through a 40 μm filter
    Operating pressure 0.15–1.0 MPa (1.5–10 bar)
    Proof pressure 1.5 MPa (15 bar); not the operating-pressure limit
    Operating temperature −20 to +70°C for the cylinder; an optional sensor has its own limits
    Speed range 30–500 mm/s
    Stroke tolerance +1.5 / 0 mm
    Cushioning Adjustable pneumatic cushioning
    Air connections Two G1/2 ports
    Magnetic piston Included
    Reference mass 24943.94 g

    Derived reference estimate using the 500 mm standard guide with the 491 mm SAI cylinder: the catalog mass of the otherwise corresponding 500 mm TSAI assembly, less 9.34 g/mm × 9 mm for the shorter SAI cylinder. This assumes unchanged guide hardware. It is not a separately published or measured mass for this special-stroke configuration and is not packed shipping weight.

    Features and Operation

    Compressed air alternately acts on the two sides of the piston to extend and retract the load plate. The SAI cylinder provides axial thrust; the twin guide rods guide the load and help resist transverse forces and moments. The guide body provides mounting faces in several directions, and the adjustable air cushions control end-of-stroke deceleration.

    Linear bearings suit cylinder pushing, high-precision applications and low-friction movement. Select the correct bearing-type and bore curve for the actual load position; axial thrust is not an allowable side-load rating.

    External and Mounting Dimensions

    Dimensions below use the symbols in the TSAI drawing, in millimetres unless a thread is stated. They identify individual drawing dimensions and must not be combined as a generic length × width × height box. Drawing symbol S is a mounting thread here; it is unrelated to the magnetic ordering suffix or the load-chart distance S.

    Drawing symbol Current-bore dimension
    A + cylinder stroke 258 + 491 = 749 mm
    AC + guide stroke 245 + 500 = 745 mm
    AF + guide stroke 1 + 500 = 501 mm
    A 258 mm
    AB 24 mm
    AC 245 mm
    AD 20 mm
    AE 220 mm
    AF 1 mm
    B 221 mm
    BA 210 mm
    C 130 mm
    CA 120 mm
    D — two guide-rod diameters 25 mm
    G 172 mm
    H 27 mm
    J 17 mm
    JA 10.5 mm
    JB 150 mm
    K 10.5 mm
    L M10x1.5
    LA 89 mm
    M Not specified / dash in this bore row
    MA Not specified / dash in this bore row
    MB Not specified / dash in this bore row
    MC Not specified / dash in this bore row
    N Not specified / dash in this bore row
    P — two cylinder ports G1/2
    R M10x1.5
    RA 20 mm
    RB 89 mm
    RC 91.5 mm
    RD 89 mm
    RE 113 mm
    S M10x1.5
    SA 20 mm
    SB 150 mm

    Mounting callouts: four L fully threaded holes (M10x1.5); four stepped holes with the drawing J, K and JA callouts; twelve R holes (M10x1.5) to RA depth 20 mm; four S holes (M10x1.5) to SA depth 20 mm on the opposite side. The M, MA, MB, MC and N entries are not given for this bore; do not copy them from smaller sizes.

    For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog.

    Assembly and Included Components

    Item Specification
    Cylinder unit SAI100X491SG — corresponding SAI cylinder configuration
    Guide frame F-TSAIL100X500 — linear bearing
    Load guidance Twin guide rods, front fixed plate and floating coupling structure shown in the assembly drawing
    Sensor holders Two F-TSAI80E mounting holders are supplied with this magnetic assembly.
    Sensors Magnetic sensors are separate selections; the two-holder statement does not mean two sensors are included.

    Sensor and Accessory Compatibility

    The catalog holder for 100 mm TSAI cylinders is F-TSAI80E. It is used with E-profile CMSE reed sensors or DMSE electronic sensors. This S model has the magnetic piston needed for sensing.

    Optional sensor example Selection meaning
    CMSE-020 Compatible E-profile two-wire reed-sensor example, 2 m direct lead
    DMSE-020 Compatible E-profile two-wire electronic-sensor example, 2 m direct lead
    DMSE-N020 Compatible E-profile NPN three-wire electronic-sensor example, 2 m direct lead
    DMSE-P020 Compatible E-profile PNP three-wire electronic-sensor example, 2 m direct lead

    These examples are separate accessories, not supplied electrical configurations. Select the correct supply, output circuit and lead option for the machine. Standard CMSE/DMSE sensor temperature is −10 to +70°C; use the most restrictive limit of the cylinder and fitted accessories. Other sensor shapes and legacy SI sensor/holder combinations are not established as TSAI matches by this selection table.

    For the sensor fixing screw, the general catalog recommends 0.15–0.20 N·m and specifies an absolute maximum of 0.25 N·m. This value does not apply to guide-frame mounting bolts or holder mounting fasteners. Set the sensing position, tighten and check the indication through the complete stroke; protect the lead from repeated pulling and route it away from power wiring.

    Theoretical Axial Force and Guide Load

    For this 100 mm bore, the catalog gives a 25 mm piston rod, 7853 mm² push-side effective area and 7362 mm² pull-side effective area. Calculated theoretical force = effective area × pressure, with MPa equivalent to N/mm². The reference values below exclude friction and pressure losses; they are not allowable transverse loads or measured output.

    Pressure reference Calculated theoretical force
    0.1 MPa Push 785.3 N; pull 736.2 N
    0.2 MPa Push 1570.6 N; pull 1472.4 N
    0.3 MPa Push 2355.9 N; pull 2208.6 N
    0.4 MPa Push 3141.2 N; pull 2944.8 N
    0.5 MPa Push 3926.5 N; pull 3681 N
    0.6 MPa Push 4711.8 N; pull 4417.2 N
    0.7 MPa Push 5497.1 N; pull 5153.4 N
    0.8 MPa Push 6282.4 N; pull 5889.6 N
    0.9 MPa Push 7067.7 N; pull 6625.8 N

    The 0.1 MPa row is a theoretical calculation only and is below the specified 0.15 MPa minimum operating pressure. Calculated values are derived from the catalog effective areas rather than copying inconsistent printed force-table entries.

    The TSAIL guide-load graph plots transverse force F in newtons against load distance S in millimetres, with S from 0 to 500 mm and a vertical scale from 0 to 180 N. Use the 100 mm bore curve and the load direction/datum shown in the sketch. S is the load-line distance from the guide-body front datum, not automatically the cylinder stroke. The scale maximum is not this model’s rated load. Exact intermediate limits must be read from the graph; no numerical torsional-moment rating is provided.

    For axial sizing, the general cylinder-selection guide uses load factors up to 0.7 for static or slow loads and up to 0.5 at 50–500 mm/s. Check guide side load, moments, stability and stopping energy separately. The TSAI speed limit remains 500 mm/s.

    Internal Components

    Drawing item Material / component
    1 — Fixed plate Ductile cast iron
    2 — Hexagon-socket bolt Carbon steel
    3 — Floating nut Carbon steel
    4 — Floating retaining plate Carbon steel
    5 — C-shaped retaining ring Spring steel
    6 — Bearing Linear bearing; material not specified
    7 — Hexagon-socket bolt Carbon steel
    8 — SAI cylinder Assembly
    9 — Guide frame body Aluminium alloy
    10 — Guide rod Alloy steel
    11 — Scraper ring Plastic
    12 — Sensor mounting bracket Aluminium alloy
    13 — Hexagon-socket set screw Alloy steel

    Drawing item numbers identify parts, not the number of pieces supplied. Sensor-holder inclusion follows the magnetic-option note above.

    Pneumatic Circuit Selection Reference

    The general 2022 catalog selection table gives the following circuit example at a theoretical 500 mm/s. These are circuit-sizing references, not included components or a guarantee that the target speed will be reached. Confirm actual pressure, tubing length, flow, thread type and every interface before combining parts.

    Item Specification
    Required effective flow area reference 20.4 mm²
    Single-solenoid valve example 5V31010
    Double-solenoid valve example 5V32010
    Single-air-pilot valve example 4A31010
    Double-air-pilot valve example 4A32010
    Speed-controller example PTL03
    Silencer example BSL03
    Tubing outside × inside diameter 16 × 11 mm

    Valve codes in this circuit table do not specify a complete coil-voltage order. Some controller and valve interfaces differ from this cylinder’s port size; suitable connections and tube sizes must be selected, not assumed to screw directly into the cylinder. Circuit examples are from the general catalog and are not additional TSAI package contents.

    Installation and Commissioning

    Use clean, conditioned air, flush the piping before connection and keep the first one or two thread turns free of sealing tape or compound. Align the cylinder and load, avoid overconstraint and check the guide curves for side forces and moments. Fit speed controls at both ports and increase the setting gradually during commissioning. Adjust the air cushions for the load and speed without fully closing the cushion valves. Additional external stopping or cushioning may be needed for high moving energy.

    Factory-prelubricated cylinders generally need no additional oil. If lubrication is introduced, use additive-free ISO VG32 turbine oil and continue the lubrication regime. Isolate electrical and pneumatic energy, release retained pressure and secure the load before maintenance. Plan safe stopping and restarting; a closed-center valve does not guarantee precise intermediate positioning or long-term load holding, and one shared valve does not guarantee synchronized cylinder motion.

    Series Ordering Options

    TSAI catalog options are M brass sleeve bearings or L linear bearings; bores 32, 40, 50, 63, 80 and 100 mm; standard strokes 50, 100, 150, 200, 250, 300, 350, 400, 450 and 500 mm; optional S magnetic piston; and PT default or G pipe threads. The listed maximum stroke is 500 mm. These are series choices, not options all fitted to the current model. Other strokes require special ordering; complete nonstandard cylinders use the next larger standard guide. Standalone guides have their own F-TSAI ordering codes.

    Matching Accessory Codes and Conditions

    Optional E-profile sensors for this magnetic S cylinder use its bore-matched TSAI holder. Sensors/cables are ordered separately; two supplied holders imply no sensor or cable quantity. Select output, connection and environment for the actual control system. Before energizing verify voltage, polarity, controller input/load, allowable current, switching capacity, residual voltage, leakage current and pin assignment. Reed and solid-state outputs are not equivalent.

    Sensor 020/030/050/100: direct leads 2/3/5/10 m. M08/M12: M8/M12 male connectors with 0.5 m leads. M08010/M08020/M08030 and M12010/M12020/M12030: 1/2/3 m leads with the respective connector. Lead length is independent of cylinder stroke. Select a matching M8/M12 female lead only for the corresponding quick connector: B two-wire or C three-wire; direct-lead sensors need none. Female 020/030/050/100: 2/3/5/10 m. B pinout: 1 brown positive, 4 blue negative, 3 unused. C pinout: 1 brown positive, 3 blue negative, 4 black output.

    Keep component ratings separate. Cylinder: −20 to +70°C. Ordinary/W/industry sensors: −10 to +70°C. H reed sensor only: −10 to +125°C, no indicator LED; assembly still ≤+70°C. Apply the most restrictive ratings of every fitted part; confirm actual female-cable electrical, temperature and environmental ratings. A05/A06: direct leads only, no NPN/PNP, M8/M12 quick connector or added W. A05-CMSE also excludes H. Recommended industry-cable bend radius: 19 mm.

    Waterproof/oil-resistant sensors do not make the cylinder or whole installation waterproof, immersion-rated or universally oil compatible. Avoid explosive atmospheres, strong magnetic fields, aggressive chemicals, excessive shock, rapid temperature changes and magnetic debris. No prolonged immersion of waterproof sensors; protect other sensors from water. Protect industry sensors against unsuitable temperature, dust, water and oil; confirm actual oil/environment suitability and protect oil-resistant versions against weld spatter. Retain original sensor-fixing torque, sensing-position and cable-routing precautions.

    Item Complete codes and use
    CMSE two-wire reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; direct lead or male connector per common key. Match supply and controller load.
    CMSE-030,CMSE-050,CMSE-100,CMSE-M08,CMSE-M08010,CMSE-M08020,CMSE-M08030,CMSE-M12,CMSE-M12010,CMSE-M12020,CMSE-M12030
    CMSE-H high-temperature reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64. Common H limits apply; direct lead or male connector per common key.
    CMSE-020-H,CMSE-030-H,CMSE-050-H,CMSE-100-H,CMSE-M08-H,CMSE-M08010-H,CMSE-M08020-H,CMSE-M08030-H,CMSE-M12-H,CMSE-M12010-H,CMSE-M12020-H,CMSE-M12030-H
    A05-CMSE flexible-cable reed sensors E-profile two-wire reed, 5–240 V AC/DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.
    A05-CMSE-020,A05-CMSE-030,A05-CMSE-050,A05-CMSE-100
    DMSE two-wire electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; direct lead or male connector per common key.
    DMSE-030,DMSE-050,DMSE-100,DMSE-M08,DMSE-M08010,DMSE-M08020,DMSE-M08030,DMSE-M12,DMSE-M12010,DMSE-M12020,DMSE-M12030
    DMSE two-wire waterproof direct-lead sensors E-profile two-wire solid-state, 10–28 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.
    DMSE-020-W,DMSE-030-W,DMSE-050-W,DMSE-100-W
    DMSE NPN three-wire electronic sensors E-profile NPN three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.
    DMSE-N030,DMSE-N050,DMSE-N100,DMSE-NM08,DMSE-NM08010,DMSE-NM08020,DMSE-NM08030,DMSE-NM12,DMSE-NM12010,DMSE-NM12020,DMSE-NM12030
    DMSE NPN three-wire waterproof direct-lead sensors E-profile NPN three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.
    DMSE-N020-W,DMSE-N030-W,DMSE-N050-W,DMSE-N100-W
    DMSE PNP three-wire electronic sensors E-profile PNP three-wire solid-state, 5–30 V DC, IP64; direct lead or male connector per common key.
    DMSE-P030,DMSE-P050,DMSE-P100,DMSE-PM08,DMSE-PM08010,DMSE-PM08020,DMSE-PM08030,DMSE-PM12,DMSE-PM12010,DMSE-PM12020,DMSE-PM12030
    DMSE PNP three-wire waterproof direct-lead sensors E-profile PNP three-wire solid-state, 5–30 V DC; W IP68, direct leads only, never M8/M12 quick connectors. Shared immersion limits apply.
    DMSE-P020-W,DMSE-P030-W,DMSE-P050-W,DMSE-P100-W
    A05-DMSE robotics/flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC, IP64; A05 robotics/flex-resistant cable. Common industry-cable restrictions apply.
    A05-DMSE-020,A05-DMSE-030,A05-DMSE-050,A05-DMSE-100
    A06-DMSE oil-resistant flex-resistant electronic sensors E-profile two-wire solid-state, 10–28 V DC; A06 oil-resistant flex-resistant cable, IP68. Common industry-cable restrictions and unchanged TSAI limits apply.
    A06-DMSE-020,A06-DMSE-030,A06-DMSE-050,A06-DMSE-100
    M8 2-wire mating female cables M8 female lead for a matching M8 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.
    F-ECM08B020,F-ECM08B030,F-ECM08B050,F-ECM08B100
    M8 3-wire mating female cables M8 female lead for a matching M8 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.
    F-ECM08C020,F-ECM08C030,F-ECM08C050,F-ECM08C100
    M12 2-wire mating female cables M12 female lead for a matching M12 two-wire male-connector sensor. Common B pinout, lengths and rating checks apply.
    F-ECM12B020,F-ECM12B030,F-ECM12B050,F-ECM12B100
    M12 3-wire mating female cables M12 female lead for a matching M12 three-wire male-connector sensor. Common C pinout, lengths and rating checks apply.
    F-ECM12C020,F-ECM12C030,F-ECM12C050,F-ECM12C100

    Optional Connections and Air Preparation

    C = either of the two independent G1/2 female cylinder working ports, each alternately supplying and exhausting its own chamber. Select connections and flow controls separately for each chamber; do not bridge the two ports. U = optional upstream air preparation before the directional valve, not a third cylinder port. Inline controls need their own matching connections; listed tube dimensions identify the required tubing, not another cylinder port. No exhaust silencer or port plug is assigned to a cylinder working port. Tube OD is in mm unless stated otherwise; compression and tubing sizes show OD × ID. All listed options are selected and ordered separately.

    Code-prefix uses (match the longest listed family prefix): GPC/GPL/GPLL/GPEB/GPED/GPYB/GPH/GPHW/GPZB push-in fitting; GPHF male/female branch banjo fitting; GBPC metal push-in fitting; GBKC compression tube fitting; GBB/GBD thread adapter; GPSS speed controller; GPTL push-lock speed controller; PSA/GPSA inline tube speed controller; US/UE polyurethane tube; ASC inline threaded flow controller; GAFR upstream filter regulator.

    Use Size / complete codes
    C 6: GPC604,GPC604D,GPL604,GPL604D,PSA6,PSA6D,PSA6-S,PSA6D-S,GPSA6,GPSA6D
    8: GPC804,GPC804D,GPL804,GPL804D,GPEB804,GPEB804D,GPED804,GPED804D,GPYB804,GPYB804D,GPH804,GPH804D,GPHW804,GPHW804D,GPZB804,GPZB804D,GPTL804A,GPTL804AD,GPTL804B,GPTL804BD,PSA8,PSA8D,PSA8-S,PSA8D-S,GPSA8,GPSA8D
    10: GPC1004,GPC1004D,GPL1004,GPL1004D,GPLL1004,GPLL1004D,GPEB1004,GPEB1004D,GPED1004,GPED1004D,GPYB1004,GPYB1004D,GPH1004,GPH1004D,GPHW1004,GPHW1004D,GPZB1004,GPZB1004D,GBPC1004,GPTL1004A,GPTL1004AD,GPTL1004B,GPTL1004BD,PSA10,PSA10D,PSA10-S,PSA10D-S,GPSA10,GPSA10D
    12: GPC1204,GPC1204D,GPL1204,GPL1204D,GPLL1204,GPLL1204D,GPEB1204,GPEB1204D,GPED1204,GPED1204D,GPYB1204,GPYB1204D,GPH1204,GPH1204D,GPHW1204,GPHW1204D,GPZB1204,GPZB1204D,GBPC1204,GPSS1204A,GPSS1204AD,GPSS1204B,GPSS1204BD,GPTL1204A,GPTL1204AD,GPTL1204B,GPTL1204BD,PSA12,PSA12D,PSA12-S,PSA12D-S,GPSA12,GPSA12D
    8; male RA G1/2 / female RB G1/2: GPHF804,GPHF804D
    10; male RA G1/2 / female RB G1/2: GPHF1004,GPHF1004D
    12; male RA G1/2 / female RB G1/2: GPHF1204,GPHF1204D
    10 × 6.5: GBKC1065-04,US98A100065100MBU,UE95A100065100MBU
    10 × 7.5 or 8: GBKC1075-04
    12 × 8: GBKC1208-04,US98A120080100MBU,UE95A120080100MBU
    12 × 9 or 10: GBKC1209-04
    male G1/2 ↔ male G1/4: GBB0204
    male G1/2 ↔ male G3/8: GBB0304
    male G1/2 ↔ male G1/2: GBB0404
    male G1/2 ↔ female G1/8: GBD0104
    male G1/2 ↔ female G1/4: GBD0204
    male G1/2 ↔ female G3/8: GBD0304
    6 × 4: US98A060040100MBU,UE95A060040100MBU
    8 × 5: US98A080050100MBU,UE95A080050100MBU
    ASC30015G
    U GAFR30015SG,GAFR40015SG

    Optional, separately purchased: C serves either independent G1/2 chamber line, retaining supply/exhaust through the directional valve; U precedes that valve. Thread matching alone does not establish flow capacity, required quantities, clearance or speed: check load, stroke, tube length and operating point. Original circuit examples are sizing context, not package/direct-fit lists.

    Cylinder: 0.15–1 MPa, −20–70°C. Apply the lowest working-pressure limit and intersect all component temperature ranges; proof is not working pressure. Use clean air filtered ≤40 µm; retain original lubrication and cylinder/guide precautions. Positive-pressure air only: component 10 Torr ratings do not cover tubes/assembly vacuum.

    Match G1/2; PT taper ≠ G parallel. Seal to the actual mating thread/seat, keeping sealant out of air paths. Support tubes/components; allow wrench access and full guide travel. Swivels orient, not continuously rotate. Isolate stored air and restrain the load before assembly, removal or service.

    Push-in: exact OD; compression/locknut: exact OD and accepted ID. Match every branch/unequal end. Cut square; reject damaged/oval tube; insert/retain as instructed; leak-check before use. No approximate inch/metric or ID substitution.

    PHF/GPHF: male RA connects; female RB requires its own mate/seal in the same chamber line. Match BB/BD and G-equivalent opposite-end gender/size in the table. No open branches or chamber bridges. Ordinary/mini/-S labels imply neither uniform internal material nor copper-free construction.

    Plastic push-ins/direct or tube-side controls: ≤1 MPa, −20–70°C. BPC/BPOC/GBPC: ≤0.9 MPa; BKC/BB/BD and G equivalents: ≤1 MPa. Both metal groups: 0–150°C, limited here to 0–70°C. Tubes may lower limits further. Check seal, oil and environmental compatibility.

    At the cylinder: A throttles R→tube exhaust/free tube→R (meter-out); B throttles tube→R inlet/free R→tube exhaust (meter-in). R is the cylinder thread. Follow load/circuit and body symbol, not valve-port interpretations. Adjust slowly from a restricted setting, test both travel directions, never force stops. Not zero-leak safety isolation or load-holding.

    PTL/GPTL: push-lock after setting. For 1/2, recommended cap-rotation torque 0.32 N·m is not pipe-installation torque. PSL/PSS/GPSS and PSA/GPSA use their own locks. Where listed, PTL mini -MS has no separate internal-material table; standard -S contains aluminum/polymers and SUS304.

    PSA/GPSA/listed -S: tube-side controls needing separate exact-OD fittings, not male cylinder attachments. In each chamber line follow the check/throttle symbol and retain free reverse flow; no A/B order-code choice. Before stacking restrictions check pressure loss, exhaust response and motion stability.

    ASC: one-way inline control, two G1/2 female ports; add matching male connections. Follow P/A and check/throttle markings for controlled/free flow in the chosen chamber line. Rating 0.05–0.95 MPa, −20–70°C, air filtered ≤40 µm; circuit ≤0.95 MPa. Not a regulator, guaranteed speed setting or safety shutoff.

    GAFR S: optional 40 µm filtration/regulation before the directional valve; two G1/2 female ports need separate matching male connections, never female-to-female attachment. No reverse-flow valve: never install in bidirectional chamber lines. Follow IN→OUT; verify supply flow/pressure drop.

    GAFR: inlet ≤1 MPa, adjustment 0.15–0.9 MPa, −5–70°C, nonfreezing. Loaded cylinder supply must meet its own and lower circuit limits; setting does not guarantee chamber pressure. Selected 200/300/400: PC bowl, differential/manual drain, included bracket, round snap-in gauge, 40 µm element. Check bowl/oil/cleaner/environment suitability; filtration does not guarantee dew point. G gauge bar/MPa.

    US98A/UE95A: optional standard blue 100 m coils; no whole-coil-use requirement. OD×ID (mm): 6×4, 8×5, 10×6.5, 12×8. Working 1 MPa at 23°C, derate as temperature rises; burst is not working pressure. US −20–70°C, UE −40–70°C; cylinder limits both to −20–70°C before stricter fittings. Check lubricant/seal/environment compatibility.

    Minimum recommended bend radii, in OD order 6, 8, 10, 12 mm: US98A 15, 20, 25, 35 mm; UE95A 12, 17, 20, 30 mm. Avoid sharp bends, rubbing, tension and motion kinks. Equal OD does not prove low-pressure thin-wall or other length/color suitability; only verified standard-pressure complete codes/exact dimensions are listed. Listing does not promise stock or included accessories.

    Recently viewed products

      Footer image

      © 2026 Airtac, Powered by Shopify

      • US (USD $) US (USD $)
      • Ach Direct Debit
      • Amazon
      • American Express
      • Apple Pay
      • Bizum
      • Diners Club
      • Discover
      • Google Pay
      • Mastercard
      • MB WAY
      • PayPal
      • Satispay
      • Shop Pay
      • USDC
      • Visa