Specifications: SAU63X420S — single-rod double-acting cylinder; 63 mm bore, 420 mm nominal stroke, with magnet, TPU seals and PT3/8 working ports. Mounting: basic cylinder.
Product Catalog
Download Airtac Product Catalog (PDF)
For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog.
SU is discontinued; orders for SU are supplied as SAU. Read the replacement guide:
SU Discontinuation and SAU Replacement Guide
Model Code Explained
Code
Meaning
SAU
Single-rod double-acting cylinder
63
63 mm bore
X
Separator before nominal stroke
420
420 mm nominal stroke
S
Magnetic piston; sensor separately selected
No mounting suffix
Basic cylinder
No seal suffix
TPU
No thread suffix
PT3/8 working ports
Technical Specifications
Parameter
Value
Model
SAU63X420S
Action
Single-rod double-acting cylinder
Bore
63 mm
Nominal stroke
420 mm; Special stroke; confirm order and delivery conditions
Magnetic piston
With magnet; sensors separately selected
Mounting selection
Basic cylinder
Seal option
TPU
Port thread
PT3/8; two working air ports
Working medium
Compressed air filtered to 40 µm or finer
Operating pressure
0.15–1.0 MPa (1.5–10 bar; approximately 22–145 psi)
Proof pressure
1.5 MPa (15 bar); not continuous operating pressure
Temperature
−20 to 70 °C; prevent freezing
Piston speed
30–800 mm/s; application depends on load, controls, piping and cushioning
Nominal-stroke tolerance
+1.5 / 0 mm
Cushioning
Adjustable pneumatic cushioning; 21 mm nominal cushion reference
Rod diameter / end thread
20 mm / M16×1.5
Sensor installation
G-profile sensor directly in the cylinder groove; separately selected
Cylinder reference weight
3590 g; catalogue reference, not measured shipping weight
Catalogue reference mass: 1166.8 g non-stroke mass + 420 mm × 5.77 g/mm, rounded to the nearest gram. Mounting, rod-end and other accessory masses and packaging are excluded; this is not a measured shipping weight. Actual supplied mass prevails.
Features and Operation
Airtac enterprise-standard single-rod double-acting cylinder. The compact profiled bidirectional piston seal retains oil. The aluminium barrel has no external tie rods, provides corrosion resistance and includes direct sensor grooves; magnetic sensing requires the S piston option. Adjust the pneumatic cushioning and select mounting for the moving load and end positions. The catalogue describes a shorter same-bore SAU body than ISO15552 cylinders; this is a length comparison, not an ISO conformity or universal interchangeability claim. The catalogue also lists specially selected high-temperature seals for 150 °C service; this is not the rating of the current TPU cylinder or attached components.
External and Mounting Dimensions
Dimensions are in mm except threads and angles. Drawing references do not include every external accessory or establish complete installation clearance. Check the actual rod position, selected mounts, joints, fittings and sensors.
Parameter
Value
Illustrated basic length: A + stroke
573 mm = 153 + 420
Body reference span: AC + stroke
516 mm = 96 + 420
Derived basic extended length: A + 2 × stroke
993 mm = 153 + 2 × 420; excludes external attachments
Body width × height
75 × 75 mm (□B)
Rod and cover dimensions (mm)
AB = 57; AD = 27.5; AE = 27.5; D = 20; DA = 42; E = M16×1.5; EA = 32; F = 23; FA = 8
Mounting dimensions (mm)
M = 38; MA = 15; N = 73; H = 17; K = M8×1.25; KA = 16; KB = 56
Port geometry
P = PT3/8; PA = 15; PB = 9.5 mm
For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog.
Mounting and Rod-End Accessories
Complete part code
Application and dimensional reference
F-SC63LB
Axial foot mounting; Carbon steel
F-SC63FA
Front flange mounting; Aluminium alloy
F-SC63FA
Rear flange mounting; Aluminium alloy
F-SC63CA
Single rear clevis mounting; Ductile cast iron
F-SC63CB
Double rear clevis mounting; Ductile cast iron
F-M16X150I
I-type rod-end joint; Carbon steel; 312 g reference. Drawing: NC = 16; ND = 64; NE = 82; NF = 32; NG = 23; NH = M16×1.5; NM = 16
F-M16X150Y
Y-type rod-end joint; Carbon steel; 367.5 g reference. Drawing: NA = 32; NC = 16; ND = 64; NP = 32; NQ = 80; NM = 16; NH = M16×1.5; PA = 39; PB = 32.8
F-M16X150F
Floating joint; Carbon steel; 543 g reference. Drawing: MA = 90; MB = 27; MC = 10; MD = 41; ME = 44.5; MF = 19; MG = 8; MH = 17; MI/MJ = M16×1.5; MK = 7°
F-M16X150U
Spherical rod-end joint; Carbon steel; 204 g reference. Drawing: PA = 15; PB = 40; PC = 16; PD = 28; PE = 64; PF = 84; PG = M16×1.5; PH = 15°; PI = 27; PJ = 22; PK = 21
Select LB, front FA, rear FB, CA or CB as alternatives for the required mounting. Front and rear flange positions share the FA part code. Listed options do not imply included supply or quantity; confirm package contents and actual load capacity.
Rod ends use M16×1.5. MK is floating-joint angular compensation; PH is spherical-joint angle. Reference joint masses are not included in cylinder weight. Material categories do not identify every subcomponent or finish. Check alignment and mating threads; these M10-and-larger joints are outside the separate M6-and-smaller radial-offset note.
Numbered drawing parts are not complete service ordering codes. Confirm the full model, seal, production revision and genuine replacement number before ordering seal, guide, cover or adjustment-mechanism service parts.
Force and Application
Parameter
Value
Ideal extending / retracting pressure area
3117.25 / 2803.09 mm²
Calculated extending / retracting force at 0.5 MPa
1558.62 / 1401.54 N
Calculation boundary
Force (N) = pressure area (mm²) × pressure (MPa), before friction, exhaust backpressure and dynamic losses; not a guaranteed payload.
General load-ratio guidance
≤0.7 static/low-speed; ≤0.5 at 50–500 mm/s; ≤0.3 above 500 mm/s within the 800 mm/s cylinder limit. These are selection guides, not payload guarantees.
Installation and Maintenance
Align the load and avoid side force, impact and rod-surface damage. Use independent guidance where needed. Guard moving parts; isolate air and electricity, vent pressure and secure loads before service or adjustment. Provide safe responses to supply loss and restart.
Keep piping clean and remove moisture and contamination. Protect against dust, droplets, oil and weld spatter; avoid freezing. Factory lubrication normally permits oil-free use; if oil is added, continue additive-free ISO VG32 turbine oil. Mist guide: ≤25 mg/m³ and 0.5–5 drops/1000 L; size the lubricator for actual flow.
Test without load, then increase load gradually. Start speed controls closed and open slowly; meter-out commonly stabilizes motion. Adjust cushioning for actual moving mass and speed without forcing the screw. The 21 mm nominal cushion reference is not additional travel or guaranteed effective deceleration distance for every short stroke.
Check mechanical stops, valve flow and exhaust backpressure. High kinetic energy may require separately engineered deceleration. Allow space for the extending rod and attached load.
PT3/8 piping-thread tightening reference: 8–10 N·m for the specified mating connection. This is not a G/NPT thread, sensor fastener or speed-control adjustment-cap torque. Match tube dimensions and threads; keep sealing debris out of air ports.
Internal Components — SAU Reference
This illustrated basic SAU material list is a reference, not the actual H/N seal bill of materials. Confirm production materials for the selected seal and structure; item numbers do not establish orderable service codes.
Family drawing item
Basic material reference
1 — Rod nut
Carbon steel
2 — Piston rod
S45C hard-chromed ground bar
3 — Front-cover O-ring
TPU
4 — Guide bushing
Wear-resistant material
5 — Front cover
Aluminium alloy
6 — Cushion O-ring
NBR
7 — Cushion seal
TPU
8 — Barrel
Aluminium alloy
9 — Piston
Aluminium alloy
10 — Piston-rod O-ring
NBR
11 — Piston O-ring
NBR
12 — Magnet
Plastic magnet; S configuration only
13 — Wear ring
Wear-resistant material
14 — Socket-head screw
Carbon steel
15 — Rear cover
Aluminium alloy
16 — Support screw cap
Carbon steel
Series Ordering Options
Parameter
Value
Series
Single-rod double-acting cylinder
Bore sizes
32, 40, 50, 63, 80, 100 mm
Magnet
No suffix: no magnet; S: magnetic piston, sensor separately selected
Seal materials
No suffix: TPU; H: fluororubber; N: NBR. Current option: TPU
Mounting
Basic; Axial foot mounting (LB), Front flange mounting (FA), Rear flange mounting (FB), Single rear clevis mounting (CA), Double rear clevis mounting (CB)
Thread options
PT, G and NPT; match each ordered port and fitting thread
Standard strokes
25, 50, 75, 80, 100, 125, 150, 160, 175, 200, 250, 300, 350, 400, 450, 500, 600, 700, 800, 900, 1000 mm
Nominal-stroke limits
Catalogue maximum 1500 mm; allowable 1800 mm
Maximum and allowable stroke are distinct catalogue limits; unlisted strokes require order and delivery confirmation. Above 1500 mm, the catalogue tolerance table gives no additional band.
Magnetic Sensors and Separate Connection Leads
Magnetic S versions accept G-profile DMSG/CMSG/EMSG sensors directly in the cylinder groove. S provides a piston magnet, not an included sensor or a sensor quantity. Select the circuit, sensing positions and separately ordered mating leads; no external tie-rod holder is required.
Sensor / separate lead
Complete ordering choices
DMSG two-wire
standard: DMSG-020,DMSG-030,DMSG-050,DMSG-100,DMSG-M08,DMSG-M08010,DMSG-M08020,DMSG-M08030,DMSG-M12,DMSG-M12010,DMSG-M12020,DMSG-M12030; W: DMSG-020-W,DMSG-030-W,DMSG-050-W,DMSG-100-W; A05: A05-DMSG-020,A05-DMSG-030,A05-DMSG-050,A05-DMSG-100; A06: A06-DMSG-020,A06-DMSG-030,A06-DMSG-050,A06-DMSG-100
DMSG NPN three-wire
standard: DMSG-N020,DMSG-N030,DMSG-N050,DMSG-N100,DMSG-NM08,DMSG-NM08010,DMSG-NM08020,DMSG-NM08030,DMSG-NM12,DMSG-NM12010,DMSG-NM12020,DMSG-NM12030; W: DMSG-N020-W,DMSG-N030-W,DMSG-N050-W,DMSG-N100-W
DMSG PNP three-wire
standard: DMSG-P020,DMSG-P030,DMSG-P050,DMSG-P100,DMSG-PM08,DMSG-PM08010,DMSG-PM08020,DMSG-PM08030,DMSG-PM12,DMSG-PM12010,DMSG-PM12020,DMSG-PM12030; W: DMSG-P020-W,DMSG-P030-W,DMSG-P050-W,DMSG-P100-W
EMSG two-wire
standard: EMSG-020,EMSG-030,EMSG-050,EMSG-100,EMSG-M08,EMSG-M08010,EMSG-M08020,EMSG-M08030,EMSG-M12,EMSG-M12010,EMSG-M12020,EMSG-M12030; W: EMSG-020-W,EMSG-030-W,EMSG-050-W,EMSG-100-W; A05: A05-EMSG-020,A05-EMSG-030,A05-EMSG-050,A05-EMSG-100; A06: A06-EMSG-020,A06-EMSG-030,A06-EMSG-050,A06-EMSG-100
CMSG two-wire
standard: CMSG-020,CMSG-030,CMSG-050,CMSG-100,CMSG-M08,CMSG-M08010,CMSG-M08020,CMSG-M08030,CMSG-M12,CMSG-M12010,CMSG-M12020,CMSG-M12030; H: CMSG-020-H,CMSG-030-H,CMSG-050-H,CMSG-100-H,CMSG-M08-H,CMSG-M08010-H,CMSG-M08020-H,CMSG-M08030-H,CMSG-M12-H,CMSG-M12010-H,CMSG-M12020-H,CMSG-M12030-H; A05: A05-CMSG-020,A05-CMSG-030,A05-CMSG-050,A05-CMSG-100
M8 female lead, 2 wires
2 m: F-ECM08B020; 3 m: F-ECM08B030; 5 m: F-ECM08B050; 10 m: F-ECM08B100
M8 female lead, 3 wires
2 m: F-ECM08C020; 3 m: F-ECM08C030; 5 m: F-ECM08C050; 10 m: F-ECM08C100
M12 female lead, 2 wires
2 m: F-ECM12B020; 3 m: F-ECM12B030; 5 m: F-ECM12B050; 10 m: F-ECM12B100
M12 female lead, 3 wires
2 m: F-ECM12C020; 3 m: F-ECM12C030; 5 m: F-ECM12C050; 10 m: F-ECM12C100
Electrical reference
Limits and conditions
DMSG / EMSG two-wire
10–28 V DC; 2.5–100 mA load; ≤2.8 W; internal current ≤3 mA, residual voltage ≤3.5 V, leakage ≤0.06 mA.
DMSG NPN/PNP three-wire
5–30 V DC; switching ≤30 V and ≤200 mA; ≤6 W; internal current ≤5 mA, residual voltage ≤0.7 V, leakage ≤0.01 mA.
CMSG reed two-wire
5–240 V AC/DC; meet both ≤100 mA and ≤10 W. Standard residual ≤2.5 V at DC 100 mA. H has no indicator or residual voltage specified. No internal/leakage current or protection circuit.
Frequency / shock / protection
DMSG/EMSG ≤1000 Hz; CMSG ≤200 Hz; all 50 G shock reference. DMSG/EMSG have polarity/transient protection; EMSG additionally has overheat protection.
Temperature
Ordinary sensors −10–70 °C; CMSG-H −10–125 °C. Apply actual cylinder, sensor, cable and connector limits together; sensor H does not raise the cylinder rating or establish an unspecified H-cylinder range.
Direct leads 020/030/050/100 are 2/3/5/10 m. M08/M12 are M8/M12 male connectors with 0.5 m lead; M08010/020/030 and M12010/020/030 have 1/2/3 m leads. Lead length is independent of cylinder stroke. Blank output is two-wire; N/P are NPN/PNP.
Standard/A05 DMSG and EMSG are IP64; direct W and A06 versions are IP68. All CMSG are IP64. A05 is high-flex robot cable; A06 is oil-resistant high-flex cable, both with a 19 mm minimum bend radius. Industry versions are two-wire direct-lead only. W electronic quick-connector, CMSG-W, CMSG-A06 and A05-CMSG-H variants are not listed.
Female M8/M12 and B two-wire/C three-wire leads must match the sensor connector and circuit. Two-wire pins: 1 brown (+), 4 blue (−), 3 unused. Three-wire: 1 brown (+), 3 blue (−), 4 black output. Direct leads need no quick mating cable. Independent lead temperature, IP and voltage ratings are not stated; do not transfer sensor-body ratings to the entire assembly.
For three-wire NPN connect the load between positive and black output; for PNP between black output and negative. Check residual voltage and leakage against the actual PLC input and series/parallel circuit.
Use G-profile DMSG/CMSG/EMSG sensors only on the S magnetic SAU configuration. Loosen the retaining screw without letting it protrude below the sensor base, slide the sensor into its matching cylinder groove, position it in the middle of its switching range and tighten; verify clearance and switching. No SC tie-rod holder is specified for this direct-groove mounting.
Recommended sensor fastening torque is 0.15–0.20 N·m; maximum 0.25 N·m. This is sensor fastening, not the cylinder mounting-bolt or air-port torque.
Connect the load before power and follow the selected two-wire or NPN/PNP three-wire diagram. Two-wire sensors require a series load; do not connect them directly across the supply. Maintain insulation and separate signal wiring from power or high-voltage lines.
Avoid repeated cable flexing or pulling, falling impacts, strong magnetic fields, iron chips, large current surges and rapid temperature changes. Do not treat IP68 as permission for permanent immersion. Periodically check mounting, cable condition and sensing operation; use appropriate protection against water, oil and welding spatter.
Connection and Tube-Side Options
Separately selected component
Complete ordering codes; tube dimensions as labelled
PC straight
6 mm OD: PC603,PC603D,PC603-S,PC603D-S; 8 mm OD: PC803,PC803D,PC803-S,PC803D-S; 10 mm OD: PC1003,PC1003D,PC1003-S,PC1003D-S; 12 mm OD: PC1203,PC1203D,PC1203-S,PC1203D-S
PL elbow
6 mm OD: PL603,PL603D,PL603-S,PL603D-S; 8 mm OD: PL803,PL803D,PL803-S,PL803D-S; 10 mm OD: PL1003,PL1003D,PL1003-S,PL1003D-S; 12 mm OD: PL1203,PL1203D,PL1203-S,PL1203D-S
PLL extended elbow
6 mm OD: PLL603,PLL603D,PLL603-S,PLL603D-S; 8 mm OD: PLL803,PLL803D,PLL803-S,PLL803D-S; 10 mm OD: PLL1003,PLL1003D,PLL1003-S,PLL1003D-S; 12 mm OD: PLL1203,PLL1203D,PLL1203-S,PLL1203D-S
PEB branch tee
6 mm OD: PEB603,PEB603D,PEB603-S,PEB603D-S; 8 mm OD: PEB803,PEB803D,PEB803-S,PEB803D-S; 10 mm OD: PEB1003,PEB1003D,PEB1003-S,PEB1003D-S; 12 mm OD: PEB1203,PEB1203D,PEB1203-S,PEB1203D-S
PED run tee
6 mm OD: PED603,PED603D,PED603-S,PED603D-S; 8 mm OD: PED803,PED803D,PED803-S,PED803D-S; 10 mm OD: PED1003,PED1003D,PED1003-S,PED1003D-S; 12 mm OD: PED1203,PED1203D,PED1203-S,PED1203D-S
PYB Y fitting
6 mm OD: PYB603,PYB603D,PYB603-S,PYB603D-S; 8 mm OD: PYB803,PYB803D,PYB803-S,PYB803D-S; 10 mm OD: PYB1003,PYB1003D,PYB1003-S,PYB1003D-S; 12 mm OD: PYB1203,PYB1203D,PYB1203-S,PYB1203D-S
PH banjo elbow
6 mm OD: PH603,PH603D,PH603-S,PH603D-S; 8 mm OD: PH803,PH803D,PH803-S,PH803D-S; 10 mm OD: PH1003,PH1003D,PH1003-S,PH1003D-S; 12 mm OD: PH1203,PH1203D,PH1203-S,PH1203D-S
PHF female-branch banjo
6 mm OD: PHF603,PHF603D,PHF603-S,PHF603D-S; 8 mm OD: PHF803,PHF803D,PHF803-S,PHF803D-S; 10 mm OD: PHF1003,PHF1003D,PHF1003-S,PHF1003D-S; 12 mm OD: PHF1203,PHF1203D,PHF1203-S,PHF1203D-S
PHW twin banjo
6 mm OD: PHW603,PHW603D,PHW603-S,PHW603D-S; 8 mm OD: PHW803,PHW803D,PHW803-S,PHW803D-S; 10 mm OD: PHW1003,PHW1003D,PHW1003-S,PHW1003D-S; 12 mm OD: PHW1203,PHW1203D,PHW1203-S,PHW1203D-S
PZB cross fitting
6 mm OD: PZB603,PZB603D,PZB603-S,PZB603D-S; 8 mm OD: PZB803,PZB803D,PZB803-S,PZB803D-S; 10 mm OD: PZB1003,PZB1003D,PZB1003-S,PZB1003D-S; 12 mm OD: PZB1203,PZB1203D,PZB1203-S,PZB1203D-S
POC round straight
8 mm OD: POC803,POC803D,POC803-S,POC803D-S; 10 mm OD: POC1003,POC1003D,POC1003-S,POC1003D-S; 12 mm OD: POC1203,POC1203D,POC1203-S,POC1203D-S
PKD reducing distributor
main 10 / branch 8 mm OD: PKD10-803,PKD10-803D,PKD10-803-S,PKD10-803D-S
BPC metal straight
6 mm OD: BPC603; 8 mm OD: BPC803; 10 mm OD: BPC1003; 12 mm OD: BPC1203
BPOC metal round straight
10 mm OD: BPOC1003; 12 mm OD: BPOC1203
BKC compression fitting
6 × 4 mm OD × ID: BKC0604-03,BKC0604-03-S; 8 × 5 mm OD × ID: BKC0805-03,BKC0805-03-S; 8 × 5.5 or 6 mm OD × ID: BKC0806-03,BKC0806-03-S; 10 × 6.5 mm OD × ID: BKC1065-03,BKC1065-03-S; 10 × 7.5 or 8 mm OD × ID: BKC1075-03,BKC1075-03-S; 12 × 8 mm OD × ID: BKC1208-03,BKC1208-03-S; 12 × 9 or 10 mm OD × ID: BKC1209-03,BKC1209-03-S
BB male–male adapter
other end male PT1/8: BB0103,BB0103-S; other end male PT1/4: BB0203,BB0203-S; other end male PT3/8: BB0303,BB0303-S; other end male PT1/2: BB0304,BB0304-S
BD male–female adapter
other end female PT1/8: BD0103,BD0103-S; other end female PT1/4: BD0203,BD0203-S
BZ unused auxiliary plug
BZ03,BZ03-S
BSL valve-exhaust silencer
BSL03,BSL03-S
BSLM miniature valve-exhaust silencer
BSLM03,BSLM03-S
BESL adjustable valve-exhaust silencer
BESL03,BESL03-S
PAL plastic valve-exhaust silencer
PAL03,PAL03D
PSL elbow flow control
6 mm OD: PSL603A,PSL603AD,PSL603B,PSL603BD,PSL603A-S,PSL603AD-S,PSL603B-S,PSL603BD-S; 8 mm OD: PSL803A,PSL803AD,PSL803B,PSL803BD,PSL803A-S,PSL803AD-S,PSL803B-S,PSL803BD-S; 10 mm OD: PSL1003A,PSL1003AD,PSL1003B,PSL1003BD,PSL1003A-S,PSL1003AD-S,PSL1003B-S,PSL1003BD-S; 12 mm OD: PSL1203A,PSL1203AD,PSL1203B,PSL1203BD,PSL1203A-S,PSL1203AD-S,PSL1203B-S,PSL1203BD-S
PSS universal flow control
10 mm OD: PSS1003A,PSS1003AD,PSS1003B,PSS1003BD,PSS1003A-S,PSS1003AD-S,PSS1003B-S,PSS1003BD-S; 12 mm OD: PSS1203A,PSS1203AD,PSS1203B,PSS1203BD,PSS1203A-S,PSS1203AD-S,PSS1203B-S,PSS1203BD-S
PTL push-lock flow control
6 mm OD: PTL603A,PTL603AD,PTL603B,PTL603BD; 8 mm OD: PTL803A,PTL803AD,PTL803B,PTL803BD; 10 mm OD: PTL1003A,PTL1003AD,PTL1003B,PTL1003BD; 12 mm OD: PTL1203A,PTL1203AD,PTL1203B,PTL1203BD
PSA tube-to-tube flow control
6 mm OD: PSA6,PSA6D,PSA6-S,PSA6D-S; 8 mm OD: PSA8,PSA8D,PSA8-S,PSA8D-S; 10 mm OD: PSA10,PSA10D,PSA10-S,PSA10D-S; 12 mm OD: PSA12,PSA12D,PSA12-S,PSA12D-S
GPSA tube-to-tube flow control
6 mm OD: GPSA6,GPSA6D; 8 mm OD: GPSA8,GPSA8D; 10 mm OD: GPSA10,GPSA10D; 12 mm OD: GPSA12,GPSA12D
PPA valve-exhaust plug-in silencer
6 mm OD: PPA6; 8 mm OD: PPA8; 10 mm OD: PPA10; 12 mm OD: PPA12
US98A/UE95A PU tubing
6 × 4 mm OD × ID: US98A060040100MBU,UE95A060040100MBU; 8 × 5 mm OD × ID: US98A080050100MBU,UE95A080050100MBU; 10 × 6.5 mm OD × ID: US98A100065100MBU,UE95A100065100MBU; 12 × 8 mm OD × ID: US98A120080100MBU,UE95A120080100MBU
ASC separate inline flow control
two female PT3/8: ASC30010
GAFR upstream filter/regulator
female PT3/8: GAFR30010S,GAFR40010S
Separate options; no included-kit or stock promise. Connect both SAU63 working ports using PT3/8 fittings and the specified seal; check insertion depth, wrench/rotation clearance, flow and tube loading. PT/G/NPT are not interchangeable. The M16×1.5 rod thread is not an air port.
Use suitable soft nylon/PU tubing: exact OD, plus ID for compression. Where offered: D=black, blank=grey, -M=miniature. -S identifies specified stainless-304 parts, not an all-stainless assembly. PHF has male RA and extra female RB, both PT3/8; connect or seal RB as designed. RB is not a tube socket. Tees/Y/cross/distributors must not bridge chambers or unrelated controls.
Push-in fittings, direct/threadless controls and listed silencers: 0–1 MPa, −20–70 °C. BPC/BPOC: 0–0.9 MPa, 0–150 °C; SAU path 0.15–0.9 MPa. BKC/BB/BD/BZ: 0–1 MPa, 0–150 °C; SAU path 0.15–1 MPa. Using the general cylinder reference −20–70 °C, 0–150 °C parts limit the assembly to 0–70 °C or narrower. Obey lower valve/tube/sensor limits; component vacuum data do not rate the cylinder assembly.
Install threads with the body hex, not the locking nut; insert tubing fully before tightening. BKC0806-03 accepts 8 × 5.5 or 8 × 6 mm; 8 × 5 mm needs BKC0805-03. BB/BD use one thread standard: BB male–male, BD male–female; other ends are labelled in the table. Match its gender/size and flow; no cross-thread conversion. BZ closes permitted unused auxiliary ports only, never active cylinder ports.
At the cylinder, A meters thread→tube exhaust (meter-out), with free reverse supply; B meters tube→cylinder supply (meter-in). A is usual for double action; B needs a designed meter-in circuit. Start closed, open slowly; closed leakage is allowed, so these are not shutoffs. PTL caps on 3/8-port variants: adjustment reference: 0.24 N·m, not pipe-thread torque. Never force caps/end stops. PSA/PSA-S/GPSA are metric tube-to-tube controls, no A/B suffixes; match both ODs and the body check/throttle symbol. GPSA does not mean G thread.
Silencers: separate valve exhaust only. Match its actual thread, flow and backpressure; not cylinder-port fittings, inlet filters or shutoffs. BESL adjusts backpressure. PPA6/8/10/12 use plain metric stems in matching sockets: POM body/cap, PE filter, 0–1 MPa, −20–70 °C; 25 dB at 0.5 MPa is a catalog test, not an onsite noise promise. PPA has no D or thread suffix.
ASC30010: separate two-female-PT3/8-port inline control; needs male fittings. Follow P/A and the check/throttle symbol. 0.05–0.95 MPa, −20–70 °C and 40 µm-or-finer filtered air; SAU path 0.15–0.95 MPa before lower limits. Rated flow does not guarantee cylinder speed.
GAFR30010S,GAFR40010S: separate upstream PT3/8 filter/regulator, 40 µm element, PC bowl, differential/manual drain, bracket and round gauge, no reverse-flow valve. Inlet ≤1 MPa, setting 0.15–0.9 MPa, −5–70 °C non-freezing. Respect IN/OUT, flow/pressure loss, condensate, bowl environment and all downstream limits; not a cylinder fitting or vacuum regulator.
US98A/UE95A examples: blue 100 m coils, not supplied cut lengths. Rated 1 MPa at 23 °C, temperature derating required: US98A −20–70 °C, UE95A −40–70 °C. Match OD/ID, bend radius, routing and flow; thinner low-pressure tubes are not equivalent. Tube sizes are component examples; calculate actual SAU flow independently.
Separate Directional-Valve and Tube Examples
4A PT: single control 4A21008, 4A31008, 4A31010; double control 4A22008, 4A32008, 4A32010. 4V PT: single control 4V21008B, 4V31008B, 4V31010B; double control 4V22008B, 4V32008B, 4V32010B. 5V PT: single control 5V21008B050, 5V31008B050, 5V31010B050; double control 5V22008B050, 5V32008B050, 5V32010B050. All listed B versions use DC24V. 4V has DIN entry and internal pilot; 5V has 0.5 m leads (050) and internal pilot. 4A has single/double pneumatic control, external pilot supply and no coil. 4A configurations 20008/30008/30010: single control has one PT1/8 pilot port, double has two; confirm pilot threads on G versions.
20008 (PT: 4A/4V/5V): P 1/4, A/B 1/4, R/S 1/8; 30008 (PT: 4A/4V/5V): P/A/B/R/S 1/4; 30010 (PT: 4A/4V/5V): P 3/8, A/B 3/8, R/S 1/4. Port dimensions use the PT/G thread assigned above; choose each endpoint independently. These separately piped valve examples are not direct cylinder fittings or included parts. Operating range: 0.15–0.8 MPa, −20 to 70 °C, 40 µm filtration. Confirm flow, load, pilot supply and exhaust backpressure; apply all lower component limits.
UN54D flame-resistant tubing: 1 MPa at 23 °C, -20 to 70 °C; UN54D080050100MBU: 8 × 5 mm, minimum bend radius 18 mm; UN54D100065100MBU: 10 × 6.5 mm, minimum bend radius 20 mm. US98A tubing: 1 MPa at 23 °C, -20 to 70 °C; US98A160110100MBU: 16 × 11 mm, minimum bend radius 80 mm; burst reference 3 MPa at 23 °C is not working pressure; reference mass 10.03 kg/100 m. All are blue 100 m coils; derate pressure above 23 °C. UN54D flame-resistant does not mean fireproof. Match exact OD, ID, tube compatibility and bend radius; PA6/PA12 sizes 8 × 5 and 10 × 6.5 mm are not established here.
M5 and 4M NAMUR references have their own valve connections and are not direct SAU mounting accessories. No unverified direct adapter or complete kit is specified.
The 16 × 11 mm tube is documented, but a complete 16 mm fitting/control connection path is not established here. Do not substitute smaller fittings or infer another tube ordering code.
SAU has two working air ports. Select circuit flow using its full-bore extension area and annular retraction area, actual load, travel, piping losses and exhaust backpressure. A general bore-based selection chart does not guarantee an achieved SAU speed or establish a directly mounted valve assembly.
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