Airtac SU series: double-acting cylinder - SU80X639SCAHG

Photos are for reference only. Not all models have pictures.

Description

Specifications: SU80X639SCAHG — original SU order model; this order is supplied as SAU.

SU Replacement and Supplied Product

SU is discontinued. Orders placed for this SU listing are supplied as SAU. Keep the SU order identity and use the supplied SAU drawing and accessories for installation.

Product Catalog

Original SU catalog

Download Airtac Product Catalog (PDF)

Supplied SAU catalog

Download Airtac Product Catalog (PDF)

For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog.

SU is discontinued; orders for SU are supplied as SAU. Read the replacement guide:

SU Discontinuation and SAU Replacement Guide

Model Code Explained

Code Meaning
SU Original discontinued SU series; this listing is supplied as SAU
80 80 mm original bore selection
X Separator before nominal stroke
639 639 mm original nominal stroke
S Magnetic piston; sensor separately selected
CA Single rear clevis mounting
H Fluororubber (FKM)
G G3/8 working-port selection

Ordered Identity and Supplied Configuration

Parameter Value
Original order model SU80X639SCAHG
Supplied series SAU
Supplied configuration 80 mm bore; 639 mm nominal stroke; with magnet; Single rear clevis mounting; Fluororubber (FKM); G3/8

Specifications below describe supplied SAU. Historical SU values are comparison only. Shared part codes do not guarantee interchangeability of mounting dimensions, screw engagement or load ratings.

Historical SU / Supplied SAU Comparison

Historical SU without TC → supplied SAU (2022 reference): body width B 94 → 94 mm; mounting thread K M10×1.5 → M10×1.5; mounting depth KA 11.5 → 18 mm. Check the supplied drawing and screw length. Legacy SU sensor references do not establish compatibility with supplied SAU sensors.

Technical Specifications — Supplied SAU

Parameter Value
Original order model SU80X639SCAHG
Action Single-rod double-acting cylinder
Bore 80 mm
Nominal stroke 639 mm; Special stroke; confirm order and delivery conditions
Magnetic piston With magnet; sensors separately selected
Mounting selection Single rear clevis mounting
Seal option Fluororubber (FKM)
Port thread G3/8; two working air ports
Working medium Compressed air filtered to 40 µm or finer
Operating pressure 0.15–1.0 MPa (1.5–10 bar; approximately 22–145 psi)
Proof pressure 1.5 MPa (15 bar); not continuous operating pressure
Temperature General table: −20 to 70 °C. The complete H assembly range is not separately tabulated; confirm the actual ordered temperature specification
Piston speed 30–800 mm/s; application depends on load, controls, piping and cushioning
Nominal-stroke tolerance +1.5 / 0 mm
Cushioning Adjustable pneumatic cushioning; 28 mm nominal cushion reference
Rod diameter / end thread 25 mm / M20×1.5
Sensor installation G-profile sensor directly in the cylinder groove; separately selected
Cylinder reference weight 7130 g; supplied SAU catalogue reference, not historical SU mass or measured shipping weight

Supplied SAU catalogue reference mass: 2082 g non-stroke mass + 639 mm × 7.9 g/mm, rounded to the nearest gram. The H seal mass difference is not independently specified. Mounting, rod-end and other accessory masses and packaging are excluded; this is not a measured shipping weight. Actual supplied mass prevails.

Features and Operation

Airtac enterprise-standard single-rod double-acting cylinder. The compact profiled bidirectional piston seal retains oil. The aluminium barrel has no external tie rods, provides corrosion resistance and includes direct sensor grooves; magnetic sensing requires the S piston option. Adjust the pneumatic cushioning and select mounting for the moving load and end positions. The catalogue describes a shorter same-bore SAU body than ISO15552 cylinders; this is a length comparison, not an ISO conformity or universal interchangeability claim. The catalogue lists specially selected high-temperature sealing material for 150 °C service. Confirm the actual H-cylinder specification and duty; this does not establish a complete H temperature range or raise any attached component rating.

External and Mounting Dimensions

Dimensions are in mm except threads and angles. Drawing references do not include every external accessory or establish complete installation clearance. Check the actual rod position, selected mounts, joints, fittings and sensors.

Parameter Value
Illustrated basic length: A + stroke 821 mm = 182 + 639
Body reference span: AC + stroke 746 mm = 107 + 639
Derived basic extended length: A + 2 × stroke 1460 mm = 182 + 2 × 639; excludes external attachments
Body width × height 94 × 94 mm (□B)
Rod and cover dimensions (mm) AB = 75; AD = 33; AE = 33; D = 25; DA = 54; E = M20×1.5; EA = 40; F = 26; FA = 10
Mounting dimensions (mm) M = 47; MA = 21; N = 88.5; H = 22; K = M10×1.5; KA = 18; KB = 70
Port geometry P = G3/8; PA = 19.5; PB = 10 mm
Parameter Value
Selected accessory F-SC80CA; Single rear clevis mounting
Material Ductile cast iron
Accessory dimensions (mm) DC = 48; DD = 64.5; DE = 20; DJ = 14; DQ = 32; S = 93; T = 70
A + stroke 821 mm = 182 + 639
C + stroke 746 mm = 107 + 639
DQ tolerance +0 / -0.2 mm

For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog.

Mounting and Rod-End Accessories

Complete part code Application and dimensional reference
F-SC80LB Axial foot mounting; Carbon steel
F-SC80FA Front flange mounting; Aluminium alloy
F-SC80FA Rear flange mounting; Aluminium alloy
F-SC80CA Single rear clevis mounting; Ductile cast iron
F-SC80CB Double rear clevis mounting; Ductile cast iron
F-M20X150I I-type rod-end joint; Carbon steel; 608 g reference. Drawing: NC = 20; ND = 80; NE = 102; NF = 40; NG = 30; NH = M20×1.5; NM = 20
F-M20X150Y Y-type rod-end joint; Carbon steel; 860 g reference. Drawing: NA = 44.4; NC = 20; ND = 80; NP = 40; NQ = 101; NM = 20; NH = M20×1.5; PA = 53.4; PB = 45.2
F-M20X150F Floating joint; Carbon steel; 865 g reference. Drawing: MA = 102; MB = 29; MC = 13; MD = 46; ME = 53; MF = 22; MG = 10; MH = 22; MI/MJ = M20×1.5; MK = 10°
F-M20X150U Spherical rod-end joint; Carbon steel; 370 g reference. Drawing: PA = 18; PB = 46; PC = 20; PD = 33; PE = 77; PF = 100; PG = M20×1.5; PH = 15°; PI = 34; PJ = 30; PK = 25

Select LB, front FA, rear FB, CA or CB as alternatives for the required mounting. Front and rear flange positions share the FA part code. Listed options do not imply included supply or quantity; confirm package contents and actual load capacity.

Rod ends use M20×1.5. MK is floating-joint angular compensation; PH is spherical-joint angle. Reference joint masses are not included in cylinder weight. Material categories do not identify every subcomponent or finish. Check alignment and mating threads; these M10-and-larger joints are outside the separate M6-and-smaller radial-offset note.

Numbered drawing parts are not complete service ordering codes. Confirm the full model, seal, production revision and genuine replacement number before ordering seal, guide, cover or adjustment-mechanism service parts.

Force and Application

Parameter Value
Ideal extending / retracting pressure area 5026.55 / 4535.67 mm²
Calculated extending / retracting force at 0.5 MPa 2513.27 / 2267.84 N
Calculation boundary Force (N) = pressure area (mm²) × pressure (MPa), before friction, exhaust backpressure and dynamic losses; not a guaranteed payload.
General load-ratio guidance ≤0.7 static/low-speed; ≤0.5 at 50–500 mm/s; ≤0.3 above 500 mm/s within the 800 mm/s cylinder limit. These are selection guides, not payload guarantees.

Installation and Maintenance

Align the load and avoid side force, impact and rod-surface damage. Use independent guidance where needed. Guard moving parts; isolate air and electricity, vent pressure and secure loads before service or adjustment. Provide safe responses to supply loss and restart.

Keep piping clean and remove moisture and contamination. Protect against dust, droplets, oil and weld spatter; avoid freezing. Factory lubrication normally permits oil-free use; if oil is added, continue additive-free ISO VG32 turbine oil. Mist guide: ≤25 mg/m³ and 0.5–5 drops/1000 L; size the lubricator for actual flow.

Test without load, then increase load gradually. Start speed controls closed and open slowly; meter-out commonly stabilizes motion. Adjust cushioning for actual moving mass and speed without forcing the screw. The 28 mm nominal cushion reference is not additional travel or guaranteed effective deceleration distance for every short stroke.

Check mechanical stops, valve flow and exhaust backpressure. High kinetic energy may require separately engineered deceleration. Allow space for the extending rod and attached load.

PT3/8 piping-thread tightening reference: 8–10 N·m for the specified mating connection. This is not a G/NPT thread, sensor fastener or speed-control adjustment-cap torque. Match tube dimensions and threads; keep sealing debris out of air ports.

Internal Components — SAU Reference

This illustrated basic SAU material list is a reference, not the actual H/N seal bill of materials. Confirm production materials for the selected seal and structure; item numbers do not establish orderable service codes.

Family drawing item Basic material reference
1 — Rod nut Carbon steel
2 — Piston rod S45C hard-chromed ground bar
3 — Front-cover O-ring TPU
4 — Guide bushing Wear-resistant material
5 — Front cover Aluminium alloy
6 — Cushion O-ring NBR
7 — Cushion seal TPU
8 — Barrel Aluminium alloy
9 — Piston Aluminium alloy
10 — Piston-rod O-ring NBR
11 — Piston O-ring NBR
12 — Magnet Plastic magnet; S configuration only
13 — Wear ring Wear-resistant material
14 — Socket-head screw Carbon steel
15 — Rear cover Aluminium alloy
16 — Support screw cap Carbon steel

Series Ordering Options

Parameter Value
Series Single-rod double-acting cylinder
Bore sizes 32, 40, 50, 63, 80, 100 mm
Magnet No suffix: no magnet; S: magnetic piston, sensor separately selected
Seal materials No suffix: TPU; H: fluororubber; N: NBR. Current option: Fluororubber (FKM)
Mounting Basic; Axial foot mounting (LB), Front flange mounting (FA), Rear flange mounting (FB), Single rear clevis mounting (CA), Double rear clevis mounting (CB)
Thread options PT, G and NPT; match each ordered port and fitting thread
Standard strokes 25, 50, 75, 80, 100, 125, 150, 160, 175, 200, 250, 300, 350, 400, 450, 500, 600, 700, 800, 900, 1000 mm
Nominal-stroke limits Catalogue maximum 1500 mm; allowable 1800 mm

Maximum and allowable stroke are distinct catalogue limits; unlisted strokes require order and delivery confirmation. Above 1500 mm, the catalogue tolerance table gives no additional band.

Magnetic Sensors and Separate Connection Leads

Magnetic S versions accept G-profile DMSG/CMSG/EMSG sensors directly in the cylinder groove. S provides a piston magnet, not an included sensor or a sensor quantity. Select the circuit, sensing positions and separately ordered mating leads; no external tie-rod holder is required.

Sensor / separate lead Complete ordering choices
DMSG two-wire standard: DMSG-020,DMSG-030,DMSG-050,DMSG-100,DMSG-M08,DMSG-M08010,DMSG-M08020,DMSG-M08030,DMSG-M12,DMSG-M12010,DMSG-M12020,DMSG-M12030; W: DMSG-020-W,DMSG-030-W,DMSG-050-W,DMSG-100-W; A05: A05-DMSG-020,A05-DMSG-030,A05-DMSG-050,A05-DMSG-100; A06: A06-DMSG-020,A06-DMSG-030,A06-DMSG-050,A06-DMSG-100
DMSG NPN three-wire standard: DMSG-N020,DMSG-N030,DMSG-N050,DMSG-N100,DMSG-NM08,DMSG-NM08010,DMSG-NM08020,DMSG-NM08030,DMSG-NM12,DMSG-NM12010,DMSG-NM12020,DMSG-NM12030; W: DMSG-N020-W,DMSG-N030-W,DMSG-N050-W,DMSG-N100-W
DMSG PNP three-wire standard: DMSG-P020,DMSG-P030,DMSG-P050,DMSG-P100,DMSG-PM08,DMSG-PM08010,DMSG-PM08020,DMSG-PM08030,DMSG-PM12,DMSG-PM12010,DMSG-PM12020,DMSG-PM12030; W: DMSG-P020-W,DMSG-P030-W,DMSG-P050-W,DMSG-P100-W
EMSG two-wire standard: EMSG-020,EMSG-030,EMSG-050,EMSG-100,EMSG-M08,EMSG-M08010,EMSG-M08020,EMSG-M08030,EMSG-M12,EMSG-M12010,EMSG-M12020,EMSG-M12030; W: EMSG-020-W,EMSG-030-W,EMSG-050-W,EMSG-100-W; A05: A05-EMSG-020,A05-EMSG-030,A05-EMSG-050,A05-EMSG-100; A06: A06-EMSG-020,A06-EMSG-030,A06-EMSG-050,A06-EMSG-100
CMSG two-wire standard: CMSG-020,CMSG-030,CMSG-050,CMSG-100,CMSG-M08,CMSG-M08010,CMSG-M08020,CMSG-M08030,CMSG-M12,CMSG-M12010,CMSG-M12020,CMSG-M12030; H: CMSG-020-H,CMSG-030-H,CMSG-050-H,CMSG-100-H,CMSG-M08-H,CMSG-M08010-H,CMSG-M08020-H,CMSG-M08030-H,CMSG-M12-H,CMSG-M12010-H,CMSG-M12020-H,CMSG-M12030-H; A05: A05-CMSG-020,A05-CMSG-030,A05-CMSG-050,A05-CMSG-100
M8 female lead, 2 wires 2 m: F-ECM08B020; 3 m: F-ECM08B030; 5 m: F-ECM08B050; 10 m: F-ECM08B100
M8 female lead, 3 wires 2 m: F-ECM08C020; 3 m: F-ECM08C030; 5 m: F-ECM08C050; 10 m: F-ECM08C100
M12 female lead, 2 wires 2 m: F-ECM12B020; 3 m: F-ECM12B030; 5 m: F-ECM12B050; 10 m: F-ECM12B100
M12 female lead, 3 wires 2 m: F-ECM12C020; 3 m: F-ECM12C030; 5 m: F-ECM12C050; 10 m: F-ECM12C100
Electrical reference Limits and conditions
DMSG / EMSG two-wire 10–28 V DC; 2.5–100 mA load; ≤2.8 W; internal current ≤3 mA, residual voltage ≤3.5 V, leakage ≤0.06 mA.
DMSG NPN/PNP three-wire 5–30 V DC; switching ≤30 V and ≤200 mA; ≤6 W; internal current ≤5 mA, residual voltage ≤0.7 V, leakage ≤0.01 mA.
CMSG reed two-wire 5–240 V AC/DC; meet both ≤100 mA and ≤10 W. Standard residual ≤2.5 V at DC 100 mA. H has no indicator or residual voltage specified. No internal/leakage current or protection circuit.
Frequency / shock / protection DMSG/EMSG ≤1000 Hz; CMSG ≤200 Hz; all 50 G shock reference. DMSG/EMSG have polarity/transient protection; EMSG additionally has overheat protection.
Temperature Ordinary sensors −10–70 °C; CMSG-H −10–125 °C. Apply actual cylinder, sensor, cable and connector limits together; sensor H does not raise the cylinder rating or establish an unspecified H-cylinder range.

Direct leads 020/030/050/100 are 2/3/5/10 m. M08/M12 are M8/M12 male connectors with 0.5 m lead; M08010/020/030 and M12010/020/030 have 1/2/3 m leads. Lead length is independent of cylinder stroke. Blank output is two-wire; N/P are NPN/PNP.

Standard/A05 DMSG and EMSG are IP64; direct W and A06 versions are IP68. All CMSG are IP64. A05 is high-flex robot cable; A06 is oil-resistant high-flex cable, both with a 19 mm minimum bend radius. Industry versions are two-wire direct-lead only. W electronic quick-connector, CMSG-W, CMSG-A06 and A05-CMSG-H variants are not listed.

Female M8/M12 and B two-wire/C three-wire leads must match the sensor connector and circuit. Two-wire pins: 1 brown (+), 4 blue (−), 3 unused. Three-wire: 1 brown (+), 3 blue (−), 4 black output. Direct leads need no quick mating cable. Independent lead temperature, IP and voltage ratings are not stated; do not transfer sensor-body ratings to the entire assembly.

For three-wire NPN connect the load between positive and black output; for PNP between black output and negative. Check residual voltage and leakage against the actual PLC input and series/parallel circuit.

Use G-profile DMSG/CMSG/EMSG sensors only on the S magnetic SAU configuration. Loosen the retaining screw without letting it protrude below the sensor base, slide the sensor into its matching cylinder groove, position it in the middle of its switching range and tighten; verify clearance and switching. No SC tie-rod holder is specified for this direct-groove mounting.

Recommended sensor fastening torque is 0.15–0.20 N·m; maximum 0.25 N·m. This is sensor fastening, not the cylinder mounting-bolt or air-port torque.

Connect the load before power and follow the selected two-wire or NPN/PNP three-wire diagram. Two-wire sensors require a series load; do not connect them directly across the supply. Maintain insulation and separate signal wiring from power or high-voltage lines.

Avoid repeated cable flexing or pulling, falling impacts, strong magnetic fields, iron chips, large current surges and rapid temperature changes. Do not treat IP68 as permission for permanent immersion. Periodically check mounting, cable condition and sensing operation; use appropriate protection against water, oil and welding spatter.

Connection and Tube-Side Options

Separately selected component Complete ordering codes; tube dimensions as labelled
GBKC compression fitting 6 × 4 mm OD × ID: GBKC0604-03; 8 × 5 mm OD × ID: GBKC0805-03; 8 × 5.5 or 6 mm OD × ID: GBKC0806-03; 10 × 6.5 mm OD × ID: GBKC1065-03; 10 × 7.5 or 8 mm OD × ID: GBKC1075-03; 12 × 8 mm OD × ID: GBKC1208-03; 12 × 9 or 10 mm OD × ID: GBKC1209-03
GBB male–male adapter other end male G1/8: GBB0103; other end male G1/4: GBB0203; other end male G3/8: GBB0303; other end male G1/2: GBB0304
GBD male–female adapter other end female G1/8: GBD0103; other end female G1/4: GBD0203
GBZ unused auxiliary plug GBZ03
GPC straight 6 mm OD: GPC603,GPC603D; 8 mm OD: GPC803,GPC803D; 10 mm OD: GPC1003,GPC1003D; 12 mm OD: GPC1203,GPC1203D
GPL elbow 6 mm OD: GPL603,GPL603D; 8 mm OD: GPL803,GPL803D; 10 mm OD: GPL1003,GPL1003D; 12 mm OD: GPL1203,GPL1203D
GPLL extended elbow 6 mm OD: GPLL603,GPLL603D; 8 mm OD: GPLL803,GPLL803D; 10 mm OD: GPLL1003,GPLL1003D; 12 mm OD: GPLL1203,GPLL1203D
GPEB branch tee 6 mm OD: GPEB603,GPEB603D; 8 mm OD: GPEB803,GPEB803D; 10 mm OD: GPEB1003,GPEB1003D; 12 mm OD: GPEB1203,GPEB1203D
GPED run tee 6 mm OD: GPED603,GPED603D; 8 mm OD: GPED803,GPED803D; 10 mm OD: GPED1003,GPED1003D; 12 mm OD: GPED1203,GPED1203D
GPYB Y fitting 6 mm OD: GPYB603,GPYB603D; 8 mm OD: GPYB803,GPYB803D; 10 mm OD: GPYB1003,GPYB1003D; 12 mm OD: GPYB1203,GPYB1203D
GPH banjo elbow 6 mm OD: GPH603,GPH603D; 8 mm OD: GPH803,GPH803D; 10 mm OD: GPH1003,GPH1003D; 12 mm OD: GPH1203,GPH1203D
GPHF female-branch banjo 6 mm OD: GPHF603,GPHF603D; 8 mm OD: GPHF803,GPHF803D; 10 mm OD: GPHF1003,GPHF1003D; 12 mm OD: GPHF1203,GPHF1203D
GPHW twin banjo 6 mm OD: GPHW603,GPHW603D; 8 mm OD: GPHW803,GPHW803D; 10 mm OD: GPHW1003,GPHW1003D; 12 mm OD: GPHW1203,GPHW1203D
GPZB cross fitting 6 mm OD: GPZB603,GPZB603D; 8 mm OD: GPZB803,GPZB803D; 10 mm OD: GPZB1003,GPZB1003D; 12 mm OD: GPZB1203,GPZB1203D
GPKD reducing distributor main 10 / branch 8 mm OD: GPKD10-803,GPKD10-803D
GBPC metal straight 6 mm OD: GBPC603; 8 mm OD: GBPC803; 10 mm OD: GBPC1003; 12 mm OD: GBPC1203
GBSL valve-exhaust silencer GBSL03
GBSLM miniature valve-exhaust silencer GBSLM03
GBESL adjustable valve-exhaust silencer GBESL03
GPSS universal flow control 10 mm OD: GPSS1003A,GPSS1003AD,GPSS1003B,GPSS1003BD; 12 mm OD: GPSS1203A,GPSS1203AD,GPSS1203B,GPSS1203BD
GPTL push-lock flow control 6 mm OD: GPTL603A,GPTL603AD,GPTL603B,GPTL603BD; 8 mm OD: GPTL803A,GPTL803AD,GPTL803B,GPTL803BD; 10 mm OD: GPTL1003A,GPTL1003AD,GPTL1003B,GPTL1003BD; 12 mm OD: GPTL1203A,GPTL1203AD,GPTL1203B,GPTL1203BD
PSA tube-to-tube flow control 6 mm OD: PSA6,PSA6D,PSA6-S,PSA6D-S; 8 mm OD: PSA8,PSA8D,PSA8-S,PSA8D-S; 10 mm OD: PSA10,PSA10D,PSA10-S,PSA10D-S; 12 mm OD: PSA12,PSA12D,PSA12-S,PSA12D-S
GPSA tube-to-tube flow control 6 mm OD: GPSA6,GPSA6D; 8 mm OD: GPSA8,GPSA8D; 10 mm OD: GPSA10,GPSA10D; 12 mm OD: GPSA12,GPSA12D
PPA valve-exhaust plug-in silencer 6 mm OD: PPA6; 8 mm OD: PPA8; 10 mm OD: PPA10; 12 mm OD: PPA12
US98A/UE95A PU tubing 6 × 4 mm OD × ID: US98A060040100MBU,UE95A060040100MBU; 8 × 5 mm OD × ID: US98A080050100MBU,UE95A080050100MBU; 10 × 6.5 mm OD × ID: US98A100065100MBU,UE95A100065100MBU; 12 × 8 mm OD × ID: US98A120080100MBU,UE95A120080100MBU
ASC separate inline flow control two female G3/8: ASC30010G
GAFR upstream filter/regulator female G3/8: GAFR30010SG,GAFR40010SG

Separate options; no included-kit or stock promise. Connect both SAU80 working ports using G3/8 fittings and the specified seal; check insertion depth, wrench/rotation clearance, flow and tube loading. PT/G/NPT are not interchangeable. G joints need the correct face seal and mating surface. The M20×1.5 rod thread is not an air port.

Use suitable soft nylon/PU tubing: exact OD, plus ID for compression. Where offered: D=black, blank=grey, -M=miniature. -S identifies specified stainless-304 parts, not an all-stainless assembly. GPHF has male RA and extra female RB, both G3/8; connect or seal RB as designed. RB is not a tube socket. Tees/Y/cross/distributors must not bridge chambers or unrelated controls.

Push-in fittings, direct/threadless controls and listed silencers: 0–1 MPa, −20–70 °C. GBPC: 0–0.9 MPa, 0–150 °C; SAU path 0.15–0.9 MPa. GBKC/GBB/GBD/GBZ: 0–1 MPa, 0–150 °C; SAU path 0.15–1 MPa. Use the actual H-cylinder temperature rating and every component limit; no complete H-system range is inferred. Obey lower valve/tube/sensor limits; component vacuum data do not rate the cylinder assembly.

Install threads with the body hex, not the locking nut; insert tubing fully before tightening. GBKC0806-03 accepts 8 × 5.5 or 8 × 6 mm; 8 × 5 mm needs GBKC0805-03. GBB/GBD use one thread standard: BB male–male, BD male–female; other ends are labelled in the table. Match its gender/size and flow; no cross-thread conversion. GBZ closes permitted unused auxiliary ports only, never active cylinder ports.

At the cylinder, A meters thread→tube exhaust (meter-out), with free reverse supply; B meters tube→cylinder supply (meter-in). A is usual for double action; B needs a designed meter-in circuit. Start closed, open slowly; closed leakage is allowed, so these are not shutoffs. GPTL caps on 3/8-port variants: adjustment reference: 0.24 N·m, not pipe-thread torque. Never force caps/end stops. PSA/PSA-S/GPSA are metric tube-to-tube controls, no A/B suffixes; match both ODs and the body check/throttle symbol. GPSA does not mean G thread.

Silencers: separate valve exhaust only. Match its actual thread, flow and backpressure; not cylinder-port fittings, inlet filters or shutoffs. GBESL adjusts backpressure. PPA6/8/10/12 use plain metric stems in matching sockets: POM body/cap, PE filter, 0–1 MPa, −20–70 °C; 25 dB at 0.5 MPa is a catalog test, not an onsite noise promise. PPA has no D or thread suffix. The referenced GBSL catalog test is 13 dB at 0.5 MPa; do not apply PT noise figures to G variants.

ASC30010G: separate two-female-G3/8-port inline control; needs male fittings. Follow P/A and the check/throttle symbol. 0.05–0.95 MPa, −20–70 °C and 40 µm-or-finer filtered air; SAU path 0.15–0.95 MPa before lower limits. Rated flow does not guarantee cylinder speed.

GAFR30010SG,GAFR40010SG: separate upstream G3/8 filter/regulator, 40 µm element, PC bowl, differential/manual drain, bracket and round gauge, no reverse-flow valve. Inlet ≤1 MPa, setting 0.15–0.9 MPa, −5–70 °C non-freezing. Respect IN/OUT, flow/pressure loss, condensate, bowl environment and all downstream limits; not a cylinder fitting or vacuum regulator.

US98A/UE95A examples: blue 100 m coils, not supplied cut lengths. Rated 1 MPa at 23 °C, temperature derating required: US98A −20–70 °C, UE95A −40–70 °C. Match OD/ID, bend radius, routing and flow; thinner low-pressure tubes are not equivalent. Tube sizes are component examples; calculate actual SAU flow independently.

Separate Directional-Valve and Tube Examples

4A G: single control 4A31010G; double control 4A32010G. 4V G: single control 4V31010BG; double control 4V32010BG. 5V PT: single control 5V31010B050; double control 5V32010B050. All listed B versions use DC24V. 4V has DIN entry and internal pilot; 5V has 0.5 m leads (050) and internal pilot. 4A has single/double pneumatic control, external pilot supply and no coil. 4A configurations 30010: single control has one PT1/8 pilot port, double has two; confirm pilot threads on G versions.

30010 (G: 4A/4V; PT: 5V): P 3/8, A/B 3/8, R/S 1/4. Port dimensions use the PT/G thread assigned above; choose each endpoint independently. These separately piped valve examples are not direct cylinder fittings or included parts. Operating range: 0.15–0.8 MPa, −20 to 70 °C, 40 µm filtration. Confirm flow, load, pilot supply and exhaust backpressure; apply all lower component limits.

UN54D flame-resistant tubing: 1 MPa at 23 °C, -20 to 70 °C; UN54D100065100MBU: 10 × 6.5 mm, minimum bend radius 20 mm. US98A tubing: 1 MPa at 23 °C, -20 to 70 °C; US98A160110100MBU: 16 × 11 mm, minimum bend radius 80 mm; burst reference 3 MPa at 23 °C is not working pressure; reference mass 10.03 kg/100 m. All are blue 100 m coils; derate pressure above 23 °C. UN54D flame-resistant does not mean fireproof. Match exact OD, ID, tube compatibility and bend radius; PA6/PA12 sizes 8 × 5 and 10 × 6.5 mm are not established here.

M5 and 4M NAMUR references have their own valve connections and are not direct SAU mounting accessories. No unverified direct adapter or complete kit is specified.

The 16 × 11 mm tube is documented, but a complete 16 mm fitting/control connection path is not established here. Do not substitute smaller fittings or infer another tube ordering code.

SAU has two working air ports. Select circuit flow using its full-bore extension area and annular retraction area, actual load, travel, piping losses and exhaust backpressure. A general bore-based selection chart does not guarantee an achieved SAU speed or establish a directly mounted valve assembly.

Original Service References

Magnet-ring service references: GMED57X76.5X5; GMED62.5X76.5X5 (new version). A grooved wear-resistant guide ring is also referenced with the magnet ring. Confirm the exact service part, cylinder revision and fit with Airtac; these references are not verified as interchangeable.

Product form

Specifications: SU80X639SCAHG — original SU order model; this order is supplied as SAU. SU Replacement and Supplied Product SU is... Read more

SKU: SU80X639SCAHG

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    Description

    Specifications: SU80X639SCAHG — original SU order model; this order is supplied as SAU.

    SU Replacement and Supplied Product

    SU is discontinued. Orders placed for this SU listing are supplied as SAU. Keep the SU order identity and use the supplied SAU drawing and accessories for installation.

    Product Catalog

    Original SU catalog

    Download Airtac Product Catalog (PDF)

    Supplied SAU catalog

    Download Airtac Product Catalog (PDF)

    For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog.

    SU is discontinued; orders for SU are supplied as SAU. Read the replacement guide:

    SU Discontinuation and SAU Replacement Guide

    Model Code Explained

    Code Meaning
    SU Original discontinued SU series; this listing is supplied as SAU
    80 80 mm original bore selection
    X Separator before nominal stroke
    639 639 mm original nominal stroke
    S Magnetic piston; sensor separately selected
    CA Single rear clevis mounting
    H Fluororubber (FKM)
    G G3/8 working-port selection

    Ordered Identity and Supplied Configuration

    Parameter Value
    Original order model SU80X639SCAHG
    Supplied series SAU
    Supplied configuration 80 mm bore; 639 mm nominal stroke; with magnet; Single rear clevis mounting; Fluororubber (FKM); G3/8

    Specifications below describe supplied SAU. Historical SU values are comparison only. Shared part codes do not guarantee interchangeability of mounting dimensions, screw engagement or load ratings.

    Historical SU / Supplied SAU Comparison

    Historical SU without TC → supplied SAU (2022 reference): body width B 94 → 94 mm; mounting thread K M10×1.5 → M10×1.5; mounting depth KA 11.5 → 18 mm. Check the supplied drawing and screw length. Legacy SU sensor references do not establish compatibility with supplied SAU sensors.

    Technical Specifications — Supplied SAU

    Parameter Value
    Original order model SU80X639SCAHG
    Action Single-rod double-acting cylinder
    Bore 80 mm
    Nominal stroke 639 mm; Special stroke; confirm order and delivery conditions
    Magnetic piston With magnet; sensors separately selected
    Mounting selection Single rear clevis mounting
    Seal option Fluororubber (FKM)
    Port thread G3/8; two working air ports
    Working medium Compressed air filtered to 40 µm or finer
    Operating pressure 0.15–1.0 MPa (1.5–10 bar; approximately 22–145 psi)
    Proof pressure 1.5 MPa (15 bar); not continuous operating pressure
    Temperature General table: −20 to 70 °C. The complete H assembly range is not separately tabulated; confirm the actual ordered temperature specification
    Piston speed 30–800 mm/s; application depends on load, controls, piping and cushioning
    Nominal-stroke tolerance +1.5 / 0 mm
    Cushioning Adjustable pneumatic cushioning; 28 mm nominal cushion reference
    Rod diameter / end thread 25 mm / M20×1.5
    Sensor installation G-profile sensor directly in the cylinder groove; separately selected
    Cylinder reference weight 7130 g; supplied SAU catalogue reference, not historical SU mass or measured shipping weight

    Supplied SAU catalogue reference mass: 2082 g non-stroke mass + 639 mm × 7.9 g/mm, rounded to the nearest gram. The H seal mass difference is not independently specified. Mounting, rod-end and other accessory masses and packaging are excluded; this is not a measured shipping weight. Actual supplied mass prevails.

    Features and Operation

    Airtac enterprise-standard single-rod double-acting cylinder. The compact profiled bidirectional piston seal retains oil. The aluminium barrel has no external tie rods, provides corrosion resistance and includes direct sensor grooves; magnetic sensing requires the S piston option. Adjust the pneumatic cushioning and select mounting for the moving load and end positions. The catalogue describes a shorter same-bore SAU body than ISO15552 cylinders; this is a length comparison, not an ISO conformity or universal interchangeability claim. The catalogue lists specially selected high-temperature sealing material for 150 °C service. Confirm the actual H-cylinder specification and duty; this does not establish a complete H temperature range or raise any attached component rating.

    External and Mounting Dimensions

    Dimensions are in mm except threads and angles. Drawing references do not include every external accessory or establish complete installation clearance. Check the actual rod position, selected mounts, joints, fittings and sensors.

    Parameter Value
    Illustrated basic length: A + stroke 821 mm = 182 + 639
    Body reference span: AC + stroke 746 mm = 107 + 639
    Derived basic extended length: A + 2 × stroke 1460 mm = 182 + 2 × 639; excludes external attachments
    Body width × height 94 × 94 mm (□B)
    Rod and cover dimensions (mm) AB = 75; AD = 33; AE = 33; D = 25; DA = 54; E = M20×1.5; EA = 40; F = 26; FA = 10
    Mounting dimensions (mm) M = 47; MA = 21; N = 88.5; H = 22; K = M10×1.5; KA = 18; KB = 70
    Port geometry P = G3/8; PA = 19.5; PB = 10 mm
    Parameter Value
    Selected accessory F-SC80CA; Single rear clevis mounting
    Material Ductile cast iron
    Accessory dimensions (mm) DC = 48; DD = 64.5; DE = 20; DJ = 14; DQ = 32; S = 93; T = 70
    A + stroke 821 mm = 182 + 639
    C + stroke 746 mm = 107 + 639
    DQ tolerance +0 / -0.2 mm

    For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog.

    Mounting and Rod-End Accessories

    Complete part code Application and dimensional reference
    F-SC80LB Axial foot mounting; Carbon steel
    F-SC80FA Front flange mounting; Aluminium alloy
    F-SC80FA Rear flange mounting; Aluminium alloy
    F-SC80CA Single rear clevis mounting; Ductile cast iron
    F-SC80CB Double rear clevis mounting; Ductile cast iron
    F-M20X150I I-type rod-end joint; Carbon steel; 608 g reference. Drawing: NC = 20; ND = 80; NE = 102; NF = 40; NG = 30; NH = M20×1.5; NM = 20
    F-M20X150Y Y-type rod-end joint; Carbon steel; 860 g reference. Drawing: NA = 44.4; NC = 20; ND = 80; NP = 40; NQ = 101; NM = 20; NH = M20×1.5; PA = 53.4; PB = 45.2
    F-M20X150F Floating joint; Carbon steel; 865 g reference. Drawing: MA = 102; MB = 29; MC = 13; MD = 46; ME = 53; MF = 22; MG = 10; MH = 22; MI/MJ = M20×1.5; MK = 10°
    F-M20X150U Spherical rod-end joint; Carbon steel; 370 g reference. Drawing: PA = 18; PB = 46; PC = 20; PD = 33; PE = 77; PF = 100; PG = M20×1.5; PH = 15°; PI = 34; PJ = 30; PK = 25

    Select LB, front FA, rear FB, CA or CB as alternatives for the required mounting. Front and rear flange positions share the FA part code. Listed options do not imply included supply or quantity; confirm package contents and actual load capacity.

    Rod ends use M20×1.5. MK is floating-joint angular compensation; PH is spherical-joint angle. Reference joint masses are not included in cylinder weight. Material categories do not identify every subcomponent or finish. Check alignment and mating threads; these M10-and-larger joints are outside the separate M6-and-smaller radial-offset note.

    Numbered drawing parts are not complete service ordering codes. Confirm the full model, seal, production revision and genuine replacement number before ordering seal, guide, cover or adjustment-mechanism service parts.

    Force and Application

    Parameter Value
    Ideal extending / retracting pressure area 5026.55 / 4535.67 mm²
    Calculated extending / retracting force at 0.5 MPa 2513.27 / 2267.84 N
    Calculation boundary Force (N) = pressure area (mm²) × pressure (MPa), before friction, exhaust backpressure and dynamic losses; not a guaranteed payload.
    General load-ratio guidance ≤0.7 static/low-speed; ≤0.5 at 50–500 mm/s; ≤0.3 above 500 mm/s within the 800 mm/s cylinder limit. These are selection guides, not payload guarantees.

    Installation and Maintenance

    Align the load and avoid side force, impact and rod-surface damage. Use independent guidance where needed. Guard moving parts; isolate air and electricity, vent pressure and secure loads before service or adjustment. Provide safe responses to supply loss and restart.

    Keep piping clean and remove moisture and contamination. Protect against dust, droplets, oil and weld spatter; avoid freezing. Factory lubrication normally permits oil-free use; if oil is added, continue additive-free ISO VG32 turbine oil. Mist guide: ≤25 mg/m³ and 0.5–5 drops/1000 L; size the lubricator for actual flow.

    Test without load, then increase load gradually. Start speed controls closed and open slowly; meter-out commonly stabilizes motion. Adjust cushioning for actual moving mass and speed without forcing the screw. The 28 mm nominal cushion reference is not additional travel or guaranteed effective deceleration distance for every short stroke.

    Check mechanical stops, valve flow and exhaust backpressure. High kinetic energy may require separately engineered deceleration. Allow space for the extending rod and attached load.

    PT3/8 piping-thread tightening reference: 8–10 N·m for the specified mating connection. This is not a G/NPT thread, sensor fastener or speed-control adjustment-cap torque. Match tube dimensions and threads; keep sealing debris out of air ports.

    Internal Components — SAU Reference

    This illustrated basic SAU material list is a reference, not the actual H/N seal bill of materials. Confirm production materials for the selected seal and structure; item numbers do not establish orderable service codes.

    Family drawing item Basic material reference
    1 — Rod nut Carbon steel
    2 — Piston rod S45C hard-chromed ground bar
    3 — Front-cover O-ring TPU
    4 — Guide bushing Wear-resistant material
    5 — Front cover Aluminium alloy
    6 — Cushion O-ring NBR
    7 — Cushion seal TPU
    8 — Barrel Aluminium alloy
    9 — Piston Aluminium alloy
    10 — Piston-rod O-ring NBR
    11 — Piston O-ring NBR
    12 — Magnet Plastic magnet; S configuration only
    13 — Wear ring Wear-resistant material
    14 — Socket-head screw Carbon steel
    15 — Rear cover Aluminium alloy
    16 — Support screw cap Carbon steel

    Series Ordering Options

    Parameter Value
    Series Single-rod double-acting cylinder
    Bore sizes 32, 40, 50, 63, 80, 100 mm
    Magnet No suffix: no magnet; S: magnetic piston, sensor separately selected
    Seal materials No suffix: TPU; H: fluororubber; N: NBR. Current option: Fluororubber (FKM)
    Mounting Basic; Axial foot mounting (LB), Front flange mounting (FA), Rear flange mounting (FB), Single rear clevis mounting (CA), Double rear clevis mounting (CB)
    Thread options PT, G and NPT; match each ordered port and fitting thread
    Standard strokes 25, 50, 75, 80, 100, 125, 150, 160, 175, 200, 250, 300, 350, 400, 450, 500, 600, 700, 800, 900, 1000 mm
    Nominal-stroke limits Catalogue maximum 1500 mm; allowable 1800 mm

    Maximum and allowable stroke are distinct catalogue limits; unlisted strokes require order and delivery confirmation. Above 1500 mm, the catalogue tolerance table gives no additional band.

    Magnetic Sensors and Separate Connection Leads

    Magnetic S versions accept G-profile DMSG/CMSG/EMSG sensors directly in the cylinder groove. S provides a piston magnet, not an included sensor or a sensor quantity. Select the circuit, sensing positions and separately ordered mating leads; no external tie-rod holder is required.

    Sensor / separate lead Complete ordering choices
    DMSG two-wire standard: DMSG-020,DMSG-030,DMSG-050,DMSG-100,DMSG-M08,DMSG-M08010,DMSG-M08020,DMSG-M08030,DMSG-M12,DMSG-M12010,DMSG-M12020,DMSG-M12030; W: DMSG-020-W,DMSG-030-W,DMSG-050-W,DMSG-100-W; A05: A05-DMSG-020,A05-DMSG-030,A05-DMSG-050,A05-DMSG-100; A06: A06-DMSG-020,A06-DMSG-030,A06-DMSG-050,A06-DMSG-100
    DMSG NPN three-wire standard: DMSG-N020,DMSG-N030,DMSG-N050,DMSG-N100,DMSG-NM08,DMSG-NM08010,DMSG-NM08020,DMSG-NM08030,DMSG-NM12,DMSG-NM12010,DMSG-NM12020,DMSG-NM12030; W: DMSG-N020-W,DMSG-N030-W,DMSG-N050-W,DMSG-N100-W
    DMSG PNP three-wire standard: DMSG-P020,DMSG-P030,DMSG-P050,DMSG-P100,DMSG-PM08,DMSG-PM08010,DMSG-PM08020,DMSG-PM08030,DMSG-PM12,DMSG-PM12010,DMSG-PM12020,DMSG-PM12030; W: DMSG-P020-W,DMSG-P030-W,DMSG-P050-W,DMSG-P100-W
    EMSG two-wire standard: EMSG-020,EMSG-030,EMSG-050,EMSG-100,EMSG-M08,EMSG-M08010,EMSG-M08020,EMSG-M08030,EMSG-M12,EMSG-M12010,EMSG-M12020,EMSG-M12030; W: EMSG-020-W,EMSG-030-W,EMSG-050-W,EMSG-100-W; A05: A05-EMSG-020,A05-EMSG-030,A05-EMSG-050,A05-EMSG-100; A06: A06-EMSG-020,A06-EMSG-030,A06-EMSG-050,A06-EMSG-100
    CMSG two-wire standard: CMSG-020,CMSG-030,CMSG-050,CMSG-100,CMSG-M08,CMSG-M08010,CMSG-M08020,CMSG-M08030,CMSG-M12,CMSG-M12010,CMSG-M12020,CMSG-M12030; H: CMSG-020-H,CMSG-030-H,CMSG-050-H,CMSG-100-H,CMSG-M08-H,CMSG-M08010-H,CMSG-M08020-H,CMSG-M08030-H,CMSG-M12-H,CMSG-M12010-H,CMSG-M12020-H,CMSG-M12030-H; A05: A05-CMSG-020,A05-CMSG-030,A05-CMSG-050,A05-CMSG-100
    M8 female lead, 2 wires 2 m: F-ECM08B020; 3 m: F-ECM08B030; 5 m: F-ECM08B050; 10 m: F-ECM08B100
    M8 female lead, 3 wires 2 m: F-ECM08C020; 3 m: F-ECM08C030; 5 m: F-ECM08C050; 10 m: F-ECM08C100
    M12 female lead, 2 wires 2 m: F-ECM12B020; 3 m: F-ECM12B030; 5 m: F-ECM12B050; 10 m: F-ECM12B100
    M12 female lead, 3 wires 2 m: F-ECM12C020; 3 m: F-ECM12C030; 5 m: F-ECM12C050; 10 m: F-ECM12C100
    Electrical reference Limits and conditions
    DMSG / EMSG two-wire 10–28 V DC; 2.5–100 mA load; ≤2.8 W; internal current ≤3 mA, residual voltage ≤3.5 V, leakage ≤0.06 mA.
    DMSG NPN/PNP three-wire 5–30 V DC; switching ≤30 V and ≤200 mA; ≤6 W; internal current ≤5 mA, residual voltage ≤0.7 V, leakage ≤0.01 mA.
    CMSG reed two-wire 5–240 V AC/DC; meet both ≤100 mA and ≤10 W. Standard residual ≤2.5 V at DC 100 mA. H has no indicator or residual voltage specified. No internal/leakage current or protection circuit.
    Frequency / shock / protection DMSG/EMSG ≤1000 Hz; CMSG ≤200 Hz; all 50 G shock reference. DMSG/EMSG have polarity/transient protection; EMSG additionally has overheat protection.
    Temperature Ordinary sensors −10–70 °C; CMSG-H −10–125 °C. Apply actual cylinder, sensor, cable and connector limits together; sensor H does not raise the cylinder rating or establish an unspecified H-cylinder range.

    Direct leads 020/030/050/100 are 2/3/5/10 m. M08/M12 are M8/M12 male connectors with 0.5 m lead; M08010/020/030 and M12010/020/030 have 1/2/3 m leads. Lead length is independent of cylinder stroke. Blank output is two-wire; N/P are NPN/PNP.

    Standard/A05 DMSG and EMSG are IP64; direct W and A06 versions are IP68. All CMSG are IP64. A05 is high-flex robot cable; A06 is oil-resistant high-flex cable, both with a 19 mm minimum bend radius. Industry versions are two-wire direct-lead only. W electronic quick-connector, CMSG-W, CMSG-A06 and A05-CMSG-H variants are not listed.

    Female M8/M12 and B two-wire/C three-wire leads must match the sensor connector and circuit. Two-wire pins: 1 brown (+), 4 blue (−), 3 unused. Three-wire: 1 brown (+), 3 blue (−), 4 black output. Direct leads need no quick mating cable. Independent lead temperature, IP and voltage ratings are not stated; do not transfer sensor-body ratings to the entire assembly.

    For three-wire NPN connect the load between positive and black output; for PNP between black output and negative. Check residual voltage and leakage against the actual PLC input and series/parallel circuit.

    Use G-profile DMSG/CMSG/EMSG sensors only on the S magnetic SAU configuration. Loosen the retaining screw without letting it protrude below the sensor base, slide the sensor into its matching cylinder groove, position it in the middle of its switching range and tighten; verify clearance and switching. No SC tie-rod holder is specified for this direct-groove mounting.

    Recommended sensor fastening torque is 0.15–0.20 N·m; maximum 0.25 N·m. This is sensor fastening, not the cylinder mounting-bolt or air-port torque.

    Connect the load before power and follow the selected two-wire or NPN/PNP three-wire diagram. Two-wire sensors require a series load; do not connect them directly across the supply. Maintain insulation and separate signal wiring from power or high-voltage lines.

    Avoid repeated cable flexing or pulling, falling impacts, strong magnetic fields, iron chips, large current surges and rapid temperature changes. Do not treat IP68 as permission for permanent immersion. Periodically check mounting, cable condition and sensing operation; use appropriate protection against water, oil and welding spatter.

    Connection and Tube-Side Options

    Separately selected component Complete ordering codes; tube dimensions as labelled
    GBKC compression fitting 6 × 4 mm OD × ID: GBKC0604-03; 8 × 5 mm OD × ID: GBKC0805-03; 8 × 5.5 or 6 mm OD × ID: GBKC0806-03; 10 × 6.5 mm OD × ID: GBKC1065-03; 10 × 7.5 or 8 mm OD × ID: GBKC1075-03; 12 × 8 mm OD × ID: GBKC1208-03; 12 × 9 or 10 mm OD × ID: GBKC1209-03
    GBB male–male adapter other end male G1/8: GBB0103; other end male G1/4: GBB0203; other end male G3/8: GBB0303; other end male G1/2: GBB0304
    GBD male–female adapter other end female G1/8: GBD0103; other end female G1/4: GBD0203
    GBZ unused auxiliary plug GBZ03
    GPC straight 6 mm OD: GPC603,GPC603D; 8 mm OD: GPC803,GPC803D; 10 mm OD: GPC1003,GPC1003D; 12 mm OD: GPC1203,GPC1203D
    GPL elbow 6 mm OD: GPL603,GPL603D; 8 mm OD: GPL803,GPL803D; 10 mm OD: GPL1003,GPL1003D; 12 mm OD: GPL1203,GPL1203D
    GPLL extended elbow 6 mm OD: GPLL603,GPLL603D; 8 mm OD: GPLL803,GPLL803D; 10 mm OD: GPLL1003,GPLL1003D; 12 mm OD: GPLL1203,GPLL1203D
    GPEB branch tee 6 mm OD: GPEB603,GPEB603D; 8 mm OD: GPEB803,GPEB803D; 10 mm OD: GPEB1003,GPEB1003D; 12 mm OD: GPEB1203,GPEB1203D
    GPED run tee 6 mm OD: GPED603,GPED603D; 8 mm OD: GPED803,GPED803D; 10 mm OD: GPED1003,GPED1003D; 12 mm OD: GPED1203,GPED1203D
    GPYB Y fitting 6 mm OD: GPYB603,GPYB603D; 8 mm OD: GPYB803,GPYB803D; 10 mm OD: GPYB1003,GPYB1003D; 12 mm OD: GPYB1203,GPYB1203D
    GPH banjo elbow 6 mm OD: GPH603,GPH603D; 8 mm OD: GPH803,GPH803D; 10 mm OD: GPH1003,GPH1003D; 12 mm OD: GPH1203,GPH1203D
    GPHF female-branch banjo 6 mm OD: GPHF603,GPHF603D; 8 mm OD: GPHF803,GPHF803D; 10 mm OD: GPHF1003,GPHF1003D; 12 mm OD: GPHF1203,GPHF1203D
    GPHW twin banjo 6 mm OD: GPHW603,GPHW603D; 8 mm OD: GPHW803,GPHW803D; 10 mm OD: GPHW1003,GPHW1003D; 12 mm OD: GPHW1203,GPHW1203D
    GPZB cross fitting 6 mm OD: GPZB603,GPZB603D; 8 mm OD: GPZB803,GPZB803D; 10 mm OD: GPZB1003,GPZB1003D; 12 mm OD: GPZB1203,GPZB1203D
    GPKD reducing distributor main 10 / branch 8 mm OD: GPKD10-803,GPKD10-803D
    GBPC metal straight 6 mm OD: GBPC603; 8 mm OD: GBPC803; 10 mm OD: GBPC1003; 12 mm OD: GBPC1203
    GBSL valve-exhaust silencer GBSL03
    GBSLM miniature valve-exhaust silencer GBSLM03
    GBESL adjustable valve-exhaust silencer GBESL03
    GPSS universal flow control 10 mm OD: GPSS1003A,GPSS1003AD,GPSS1003B,GPSS1003BD; 12 mm OD: GPSS1203A,GPSS1203AD,GPSS1203B,GPSS1203BD
    GPTL push-lock flow control 6 mm OD: GPTL603A,GPTL603AD,GPTL603B,GPTL603BD; 8 mm OD: GPTL803A,GPTL803AD,GPTL803B,GPTL803BD; 10 mm OD: GPTL1003A,GPTL1003AD,GPTL1003B,GPTL1003BD; 12 mm OD: GPTL1203A,GPTL1203AD,GPTL1203B,GPTL1203BD
    PSA tube-to-tube flow control 6 mm OD: PSA6,PSA6D,PSA6-S,PSA6D-S; 8 mm OD: PSA8,PSA8D,PSA8-S,PSA8D-S; 10 mm OD: PSA10,PSA10D,PSA10-S,PSA10D-S; 12 mm OD: PSA12,PSA12D,PSA12-S,PSA12D-S
    GPSA tube-to-tube flow control 6 mm OD: GPSA6,GPSA6D; 8 mm OD: GPSA8,GPSA8D; 10 mm OD: GPSA10,GPSA10D; 12 mm OD: GPSA12,GPSA12D
    PPA valve-exhaust plug-in silencer 6 mm OD: PPA6; 8 mm OD: PPA8; 10 mm OD: PPA10; 12 mm OD: PPA12
    US98A/UE95A PU tubing 6 × 4 mm OD × ID: US98A060040100MBU,UE95A060040100MBU; 8 × 5 mm OD × ID: US98A080050100MBU,UE95A080050100MBU; 10 × 6.5 mm OD × ID: US98A100065100MBU,UE95A100065100MBU; 12 × 8 mm OD × ID: US98A120080100MBU,UE95A120080100MBU
    ASC separate inline flow control two female G3/8: ASC30010G
    GAFR upstream filter/regulator female G3/8: GAFR30010SG,GAFR40010SG

    Separate options; no included-kit or stock promise. Connect both SAU80 working ports using G3/8 fittings and the specified seal; check insertion depth, wrench/rotation clearance, flow and tube loading. PT/G/NPT are not interchangeable. G joints need the correct face seal and mating surface. The M20×1.5 rod thread is not an air port.

    Use suitable soft nylon/PU tubing: exact OD, plus ID for compression. Where offered: D=black, blank=grey, -M=miniature. -S identifies specified stainless-304 parts, not an all-stainless assembly. GPHF has male RA and extra female RB, both G3/8; connect or seal RB as designed. RB is not a tube socket. Tees/Y/cross/distributors must not bridge chambers or unrelated controls.

    Push-in fittings, direct/threadless controls and listed silencers: 0–1 MPa, −20–70 °C. GBPC: 0–0.9 MPa, 0–150 °C; SAU path 0.15–0.9 MPa. GBKC/GBB/GBD/GBZ: 0–1 MPa, 0–150 °C; SAU path 0.15–1 MPa. Use the actual H-cylinder temperature rating and every component limit; no complete H-system range is inferred. Obey lower valve/tube/sensor limits; component vacuum data do not rate the cylinder assembly.

    Install threads with the body hex, not the locking nut; insert tubing fully before tightening. GBKC0806-03 accepts 8 × 5.5 or 8 × 6 mm; 8 × 5 mm needs GBKC0805-03. GBB/GBD use one thread standard: BB male–male, BD male–female; other ends are labelled in the table. Match its gender/size and flow; no cross-thread conversion. GBZ closes permitted unused auxiliary ports only, never active cylinder ports.

    At the cylinder, A meters thread→tube exhaust (meter-out), with free reverse supply; B meters tube→cylinder supply (meter-in). A is usual for double action; B needs a designed meter-in circuit. Start closed, open slowly; closed leakage is allowed, so these are not shutoffs. GPTL caps on 3/8-port variants: adjustment reference: 0.24 N·m, not pipe-thread torque. Never force caps/end stops. PSA/PSA-S/GPSA are metric tube-to-tube controls, no A/B suffixes; match both ODs and the body check/throttle symbol. GPSA does not mean G thread.

    Silencers: separate valve exhaust only. Match its actual thread, flow and backpressure; not cylinder-port fittings, inlet filters or shutoffs. GBESL adjusts backpressure. PPA6/8/10/12 use plain metric stems in matching sockets: POM body/cap, PE filter, 0–1 MPa, −20–70 °C; 25 dB at 0.5 MPa is a catalog test, not an onsite noise promise. PPA has no D or thread suffix. The referenced GBSL catalog test is 13 dB at 0.5 MPa; do not apply PT noise figures to G variants.

    ASC30010G: separate two-female-G3/8-port inline control; needs male fittings. Follow P/A and the check/throttle symbol. 0.05–0.95 MPa, −20–70 °C and 40 µm-or-finer filtered air; SAU path 0.15–0.95 MPa before lower limits. Rated flow does not guarantee cylinder speed.

    GAFR30010SG,GAFR40010SG: separate upstream G3/8 filter/regulator, 40 µm element, PC bowl, differential/manual drain, bracket and round gauge, no reverse-flow valve. Inlet ≤1 MPa, setting 0.15–0.9 MPa, −5–70 °C non-freezing. Respect IN/OUT, flow/pressure loss, condensate, bowl environment and all downstream limits; not a cylinder fitting or vacuum regulator.

    US98A/UE95A examples: blue 100 m coils, not supplied cut lengths. Rated 1 MPa at 23 °C, temperature derating required: US98A −20–70 °C, UE95A −40–70 °C. Match OD/ID, bend radius, routing and flow; thinner low-pressure tubes are not equivalent. Tube sizes are component examples; calculate actual SAU flow independently.

    Separate Directional-Valve and Tube Examples

    4A G: single control 4A31010G; double control 4A32010G. 4V G: single control 4V31010BG; double control 4V32010BG. 5V PT: single control 5V31010B050; double control 5V32010B050. All listed B versions use DC24V. 4V has DIN entry and internal pilot; 5V has 0.5 m leads (050) and internal pilot. 4A has single/double pneumatic control, external pilot supply and no coil. 4A configurations 30010: single control has one PT1/8 pilot port, double has two; confirm pilot threads on G versions.

    30010 (G: 4A/4V; PT: 5V): P 3/8, A/B 3/8, R/S 1/4. Port dimensions use the PT/G thread assigned above; choose each endpoint independently. These separately piped valve examples are not direct cylinder fittings or included parts. Operating range: 0.15–0.8 MPa, −20 to 70 °C, 40 µm filtration. Confirm flow, load, pilot supply and exhaust backpressure; apply all lower component limits.

    UN54D flame-resistant tubing: 1 MPa at 23 °C, -20 to 70 °C; UN54D100065100MBU: 10 × 6.5 mm, minimum bend radius 20 mm. US98A tubing: 1 MPa at 23 °C, -20 to 70 °C; US98A160110100MBU: 16 × 11 mm, minimum bend radius 80 mm; burst reference 3 MPa at 23 °C is not working pressure; reference mass 10.03 kg/100 m. All are blue 100 m coils; derate pressure above 23 °C. UN54D flame-resistant does not mean fireproof. Match exact OD, ID, tube compatibility and bend radius; PA6/PA12 sizes 8 × 5 and 10 × 6.5 mm are not established here.

    M5 and 4M NAMUR references have their own valve connections and are not direct SAU mounting accessories. No unverified direct adapter or complete kit is specified.

    The 16 × 11 mm tube is documented, but a complete 16 mm fitting/control connection path is not established here. Do not substitute smaller fittings or infer another tube ordering code.

    SAU has two working air ports. Select circuit flow using its full-bore extension area and annular retraction area, actual load, travel, piping losses and exhaust backpressure. A general bore-based selection chart does not guarantee an achieved SAU speed or establish a directly mounted valve assembly.

    Original Service References

    Magnet-ring service references: GMED57X76.5X5; GMED62.5X76.5X5 (new version). A grooved wear-resistant guide ring is also referenced with the magnet ring. Confirm the exact service part, cylinder revision and fit with Airtac; these references are not verified as interchangeable.

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