Airtac TTQ series: conveyor stopper cylinder - TTQ50X30SBF

Photos are for reference only. Not all models have pictures.

Description

Specifications: TTQ50X30SBF is a 50 mm bore, 30 mm stroke conveyor stopper cylinder with a flat rod end. Single acting, air retracts the rod and the rear spring extends it when air is removed.

Product Catalog

Download Airtac Product Catalog (PDF)

Download 2022 cylinder installation and weight tables (PDF)

For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog.

Model code

Code Meaning
TTQ Single acting, air retracts the rod and the rear spring extends it when air is removed; fixed-height body with through holes and internal threads at both ends
50 50 mm bore
X30 30 mm stroke
S Position-sensing magnet included
B flat rod end
F Self-lock suffix; its illustrated mechanism applies to the lever-roller head
(blank thread) Metric port at the explicitly listed M5 sizes; otherwise PT

The F suffix is present in this product code. The catalog explains self-locking through the rocker arm of the K lever-roller structure; it does not show a corresponding locking mechanism for this flat rod end. Select this unit by the stated rod-end geometry and do not assume the lever-roller locking mechanism is fitted to it.

Technical specifications

Parameter Details
Bore / stroke 50 / 30 mm
Acting type Single acting, air retracts the rod and the rear spring extends it when air is removed
Fluid Air filtered through a 40 μm element
Operating pressure 0.2–1.0 MPa
Proof pressure 1.5 MPa
Temperature −20 to +70 °C
Stroke tolerance 0 / +1.0 mm
Basic cushioning Bumper cushion
Additional lubrication Not required
Air port printed in this edition PT1/8
Mounting Through holes and internal threads at both ends; fixed installation height
Stopping head flat rod end

Current configuration dimensions

Dimensions are millimeters unless a thread is shown. Drawing letters retain their source meaning; use the matching rod-end drawing for diameters, mounting faces and hole positions. The + stroke and + 2 × stroke formulas have been evaluated for this product.

Parameter Details
A + 2 × stroke 142 mm (82 + 60)
AB + stroke 58 mm (28 + 30)
AC + stroke 84 mm (54 + 30)
B 64
C 71
D 25
J 11
JA 8
K M8×1.25
KA 14
KB 50
M 56
MA 28
P PT1/8
PA 22
PB 12
E 22.5

For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog.

Conveyor selection and loading

Select against the actual moving mass, impact speed, friction and lateral load. The impact-load graphs use conveyor speed in meters per minute; they are not cylinder-travel speed limits. The lateral-load graphs relate transverse load in newtons to operating air pressure. A curve that extends beyond a product’s operating range does not raise its permitted pressure.

The TWQ selection page has separate impact-load curves for the round / flat / roller heads and for the K lever-roller head. A K-head curve must not be used to rate a C, B or R head. The 20 and 25 mm TWQ sizes do not list a K-head configuration.

Series construction and materials

The source exploded view is a representative single-acting TTQ-K at bores 32–50 configuration. Spring, magnet, locking and hydraulic components apply only to the corresponding configuration; the entire parts list is not a statement that every option is supplied with this product.

Internal structure and materials

  • 1. Body: Aluminum alloy.
  • 2. Silencer: Sintered bronze particles.
  • 3. Piston: Aluminum alloy.
  • 4. Piston seal: NBR.
  • 5. Magnet: Plastic-bonded magnetic material.
  • 6. Bumper: TPU.
  • 7. Set screw: Medium-carbon steel.
  • 8. Front cover: Aluminum alloy.
  • 9. Absorber adjustment seat: POM.
  • 10. Set screw: Medium-carbon steel.
  • 11. Piston rod: S45C hardened and ground.
  • 12. Fixed seat: Ductile cast iron.
  • 13. Locating pin: Cast steel.
  • 14. Torsion spring: Spring steel.
  • 15. Rocker arm: Cast steel or ductile cast iron.
  • 16. Roller: Low-carbon steel.
  • 17. Steel ball: Stainless steel.
  • 18. Stop block: Powder-metallurgy alloy.
  • 19. Cancellation pin: Aluminum alloy.
  • 20. Anti-rotation washer: Powder-metallurgy alloy.
  • 21. Hydraulic shock absorber: Assembly.
  • 22. Sliding sleeve: Sintered bronze alloy.
  • 23. Special-shaped seal: NBR.
  • 24. O-ring: NBR.
  • 25. Magnet retaining ring: Aluminum alloy.
  • 26. Wear ring: Wear-resistant material.
  • 27. Spring: Spring steel.
  • 28. Bumper ring: POM.
  • 29. Rear cover: Aluminum alloy.

Position sensing

The dedicated product and sensor selection tables specify G, J-profile magnetic sensors for this series and size. Select the full sensor order code separately for the required output, voltage, cable and connector; the profile letter does not identify the electrical specification. Sensor switches and separately ordered holders are not included unless the product configuration expressly lists them.

Pneumatic circuit selection reference

The 2022 selection example for a 50 mm cylinder bore uses a theoretical speed of 500 mm/s and an effective flow area of 5.1 mm². It is a circuit-sizing example, not a guaranteed installed speed or a supplied package. Match the actual cylinder port, valve capacity and tubing. This product uses PT1/8; a reference accessory with a different thread is not a direct screw-in connection.

Parameter Details
Single / double solenoid valve example 5V21008 / 5V22008
Single / double air-pilot valve example 4A21008 / 4A22008
Flow control / silencer example PTL02 / BSL02
Tube outside / inside diameter 10 / 6.5 mm

Installation and operating conditions

  • Flush the piping before connection and use clean, conditioned compressed air with the filtration specified for this cylinder. Keep sealant clear of the first 1–2 thread turns.
  • Align the actuator and load; provide protection from moving parts and unexpected motion after a loss or restoration of air or electrical power. Exhaust residual pressure before maintenance or removal.
  • Start with the flow-control valve closed and open gradually to the required speed. Check cushioning against the actual speed, load and stopping energy; a closed-center valve does not guarantee prolonged load holding or precise intermediate stopping.
  • Protect the sliding surfaces, prevent moisture from freezing and keep contaminants out of the ports. Protect stored equipment from corrosion. Follow the dedicated lubrication instructions; where continued lubrication is selected, the general catalog specifies additive-free ISO VG32 turbine oil.

Optional magnetic sensors and matching cables

  • G-profile: CMSG — standard/A05 reed sensors
    Two-wire reed operation at 5–240 V AC/DC.
    CMSG-020, CMSG-030, CMSG-050, CMSG-100, CMSG-M08, CMSG-M08010, CMSG-M08020, CMSG-M08030, CMSG-M12, CMSG-M12010, CMSG-M12020, CMSG-M12030, A05-CMSG-020, A05-CMSG-030, A05-CMSG-050, A05-CMSG-100
  • G-profile: CMSG — high-temperature reed sensors (final -H suffix)
    Two-wire reed operation at 5–240 V AC/DC.
    CMSG-020-H, CMSG-030-H, CMSG-050-H, CMSG-100-H, CMSG-M08-H, CMSG-M08010-H, CMSG-M08020-H, CMSG-M08030-H, CMSG-M12-H, CMSG-M12010-H, CMSG-M12020-H, CMSG-M12030-H
  • G-profile: DMSG — two-wire electronic sensors
    Two-wire electronic operation at 10–28 V DC.
    DMSG-020, DMSG-030, DMSG-050, DMSG-100, DMSG-M08, DMSG-M08010, DMSG-M08020, DMSG-M08030, DMSG-M12, DMSG-M12010, DMSG-M12020, DMSG-M12030, DMSG-020-W, DMSG-030-W, DMSG-050-W, DMSG-100-W, A05-DMSG-020, A05-DMSG-030, A05-DMSG-050, A05-DMSG-100, A06-DMSG-020, A06-DMSG-030, A06-DMSG-050, A06-DMSG-100
  • G-profile: DMSG — NPN electronic sensors
    NPN three-wire output with a 5–30 V DC supply.
    DMSG-N020, DMSG-N030, DMSG-N050, DMSG-N100, DMSG-NM08, DMSG-NM08010, DMSG-NM08020, DMSG-NM08030, DMSG-NM12, DMSG-NM12010, DMSG-NM12020, DMSG-NM12030, DMSG-N020-W, DMSG-N030-W, DMSG-N050-W, DMSG-N100-W
  • G-profile: DMSG — PNP electronic sensors
    PNP three-wire output with a 5–30 V DC supply.
    DMSG-P020, DMSG-P030, DMSG-P050, DMSG-P100, DMSG-PM08, DMSG-PM08010, DMSG-PM08020, DMSG-PM08030, DMSG-PM12, DMSG-PM12010, DMSG-PM12020, DMSG-PM12030, DMSG-P020-W, DMSG-P030-W, DMSG-P050-W, DMSG-P100-W
  • G-profile: EMSG — miniature two-wire sensors
    Miniature two-wire electronic operation at 10–28 V DC.
    EMSG-020, EMSG-030, EMSG-050, EMSG-100, EMSG-M08, EMSG-M08010, EMSG-M08020, EMSG-M08030, EMSG-M12, EMSG-M12010, EMSG-M12020, EMSG-M12030, EMSG-020-W, EMSG-030-W, EMSG-050-W, EMSG-100-W, EMSG-M08-W, EMSG-M08010-W, EMSG-M08020-W, EMSG-M08030-W, EMSG-M12-W, EMSG-M12010-W, EMSG-M12020-W, EMSG-M12030-W, A05-EMSG-020, A05-EMSG-030, A05-EMSG-050, A05-EMSG-100, A06-EMSG-020, A06-EMSG-030, A06-EMSG-050, A06-EMSG-100
  • J-profile: CMSJ — standard/A05 reed sensors
    Two-wire reed operation at 5–240 V AC/DC.
    CMSJ-020, CMSJ-030, CMSJ-050, CMSJ-100, CMSJ-M08, CMSJ-M08010, CMSJ-M08020, CMSJ-M08030, CMSJ-M12, CMSJ-M12010, CMSJ-M12020, CMSJ-M12030, A05-CMSJ-020, A05-CMSJ-030, A05-CMSJ-050, A05-CMSJ-100
  • J-profile: CMSJ — high-temperature reed sensors (final -H suffix)
    Two-wire reed operation at 5–240 V AC/DC.
    CMSJ-020-H, CMSJ-030-H, CMSJ-050-H, CMSJ-100-H, CMSJ-M08-H, CMSJ-M08010-H, CMSJ-M08020-H, CMSJ-M08030-H, CMSJ-M12-H, CMSJ-M12010-H, CMSJ-M12020-H, CMSJ-M12030-H
  • J-profile: DMSJ — two-wire electronic sensors
    Two-wire electronic operation at 10–28 V DC.
    DMSJ-020, DMSJ-030, DMSJ-050, DMSJ-100, DMSJ-M08, DMSJ-M08010, DMSJ-M08020, DMSJ-M08030, DMSJ-M12, DMSJ-M12010, DMSJ-M12020, DMSJ-M12030, DMSJ-020-W, DMSJ-030-W, DMSJ-050-W, DMSJ-100-W, A05-DMSJ-020, A05-DMSJ-030, A05-DMSJ-050, A05-DMSJ-100
  • J-profile: DMSJ — NPN electronic sensors
    NPN three-wire output with a 5–30 V DC supply.
    DMSJ-N020, DMSJ-N030, DMSJ-N050, DMSJ-N100, DMSJ-NM08, DMSJ-NM08010, DMSJ-NM08020, DMSJ-NM08030, DMSJ-NM12, DMSJ-NM12010, DMSJ-NM12020, DMSJ-NM12030, DMSJ-N020-W, DMSJ-N030-W, DMSJ-N050-W, DMSJ-N100-W
  • J-profile: DMSJ — PNP electronic sensors
    PNP three-wire output with a 5–30 V DC supply.
    DMSJ-P020, DMSJ-P030, DMSJ-P050, DMSJ-P100, DMSJ-PM08, DMSJ-PM08010, DMSJ-PM08020, DMSJ-PM08030, DMSJ-PM12, DMSJ-PM12010, DMSJ-PM12020, DMSJ-PM12030, DMSJ-P020-W, DMSJ-P030-W, DMSJ-P050-W, DMSJ-P100-W
  • Two-wire mating cables (B)
    For a matching M8 or M12 two-wire male sensor; ordered separately.
    F-ECM08B020, F-ECM08B030, F-ECM08B050, F-ECM08B100, F-ECM12B020, F-ECM12B030, F-ECM12B050, F-ECM12B100
  • Three-wire mating cables (C)
    For a matching M8 or M12 NPN/PNP male sensor; ordered separately.
    F-ECM08C020, F-ECM08C030, F-ECM08C050, F-ECM08C100, F-ECM12C020, F-ECM12C030, F-ECM12C050, F-ECM12C100

The listed G-profile and J-profile groups are alternative piston-position sensor choices for this S-equipped stopper cylinder. Match its body groove, electrical circuit and cable. These separately ordered options are not a required set. A final -H on a CMS order code selects the high-temperature reed version.

CMSG and CMSJ reed sensors are limited to 100 mA, 10 W and 200 Hz, with no internal consumption or leakage. Standard/A05 voltage drop is at most 2.5 V at 100 mA DC; versions with the final -H suffix have no residual voltage or indicator LED.

Two-wire DMSG/DMSJ and EMSG require 2.5–100 mA loads, up to 2.8 W and 1,000 Hz. Maximum consumption, residual voltage and leakage are 3 mA, 3.5 V and 0.06 mA respectively.

NPN/PNP DMSG/DMSJ outputs are rated to 30 V / 200 mA, 6 W and 1,000 Hz. Maximum consumption, residual voltage and leakage are 5 mA, 0.7 V and 0.01 mA respectively. Check controller input compatibility as well as load ratings.

Sensor and female-cable endings 020/030/050/100 mean 2/3/5/10 m. M08/M12 sensors have M8/M12 male connectors on 0.5 m leads; M08010/M08020/M08030 and M12010/M12020/M12030 give 1/2/3 m leads. Select lead length to suit the installation independently of the cylinder stroke.

Match female cables to the male connector size and wire count; direct-lead sensors need none. B pinout: 1 brown (+), 4 blue (−), 3 unused. C pinout: 1 brown (+), 3 blue (−), 4 black output. Check the mating cable and connector ratings separately.

A05 flex-resistant robotics cable and A06 oil-resistant flex cable have a recommended minimum bend radius of 19 mm. Both are two-wire direct-lead types, without M8/M12, NPN/PNP or W options; A05-CMS also excludes the final high-temperature -H suffix. W means waterproof: DMS-W has direct leads only; the listed EMS-W options also include connectors. DMSJ is not available with A06 cable; the listed A05-DMSJ options use two-wire direct leads.

Sensor temperature limits are −10 to +70°C, or −10 to +125°C for CMS versions with the final -H suffix. The stopper cylinder remains limited to +70°C. Ordinary, high-temperature and A05 sensors are IP64; W/A06 are IP68. These ratings do not extend to the cylinder, connectors or whole assembly; use their common limits.

CMS has no protection circuit; DMS/EMS have reverse-polarity and surge protection, and EMS also has temperature-overload protection. Reed, two-wire electronic, NPN and PNP circuits are not interchangeable. Complete and insulate wiring before powering it; keep it separate from power/high-voltage wiring. For direct leads, connect brown and blue in series with the load on two-wire types; do not connect the switch alone across the supply. On three-wire types, brown is positive supply, blue is negative and black is output; connect an NPN load to positive and a PNP load to negative.

Install the selected sensor in its matching switch groove on the S-equipped stopper-cylinder body; no separate sensor mounting bracket is required. For a G-profile sensor, loosen the locking screw so it does not project below the sensor base. For a J-profile sensor, loosen the screw enough to let its lower mounting piece enter the groove. Slide it to the required position, then tighten. Set detection at the actuation-range centre. Recommended sensor-screw torque is 0.15–0.20 N·m, never over 0.25 N·m; these are not cylinder mounting torques. Prevent impacts; keep cables free of strain and avoid unnecessary movement or bending. Observe the stated bend-radius guidance for flex-resistant versions, and inspect fixings, cables and indication.

Keep ordinary sensors dry and do not immerse waterproof types for long periods. Avoid explosive gas, aggressive chemicals, sudden temperature changes, welding interference and magnetic debris. Provide suitable protection for A05 cables exposed to heat, dust, water or oil, and for A06 cables exposed to weld spatter.

Optional complete connection and control order codes

These separately ordered options supplement the retained circuit reference; they are not supplied as a complete connection kit. Confirm actual flow and stopping response before selection.

  • PC1001: PT1/8 male × 10 mm tube OD
    Straight connection at the single powered cylinder port
  • PSA10: Two 10 mm tube ends; no pipe thread
    Inline meter-in for air retraction, with free exhaust for spring extension
  • US98A100065100MBU: polyester polyurethane; 10 mm OD × 6.5 mm ID; blue, 100 m roll
    Optional packaging example; cut to the installed length
  • UE95A100065100MBU: polyether polyurethane; 10 mm OD × 6.5 mm ID; blue, 100 m roll
    Optional packaging example; cut to the installed length
  • BSL01: PT1/8 male; 0–1 MPa, −20 to +70°C
    Silencer at selected valve R only
  • 3V106A, 3V106AI: PT1/8 female P/A/R; DIN or 0.5 m flying leads
    220 V AC normally closed 3/2 control for air retraction and spring extension
  • 3V106B, 3V106BI: PT1/8 female P/A/R; DIN or 0.5 m flying leads
    24 V DC normally closed 3/2 control for air retraction and spring extension
  • 3V106C, 3V106CI: PT1/8 female P/A/R; DIN or 0.5 m flying leads
    110 V AC normally closed 3/2 control for air retraction and spring extension
  • 3V106E, 3V106EI: PT1/8 female P/A/R; DIN or 0.5 m flying leads
    24 V AC normally closed 3/2 control for air retraction and spring extension
  • 3V106F, 3V106FI: PT1/8 female P/A/R; DIN or 0.5 m flying leads
    12 V DC normally closed 3/2 control for air retraction and spring extension

Cylinder connections use PC1001 at PT1/8; Install PSA10 inline. Select restricted valve-to-cylinder charging and free cylinder-to-valve exhaust. Valve P/A connections use PC1001 at PT1/8. Keep one powered line and the valve exhaust open for spring return.

3V106 is direct-acting NC 3/2: energized P→A retracts the rod; de-energized A→R allows the spring to extend it. Its 1.2 mm orifice is conditional on verified flow/response, not the retained 500 mm/s example. Blank entry is DIN; I is 0.5 m flying leads. AC tolerance ±15%, DC ±10%; 220/110 V AC 4.5 VA, 24 V AC 5 VA, 24 V DC 3 W, 12 V DC 2.5 W. Choose one version; the retained 5/2 reference does not establish a single-acting connection.

The selected branch is limited to 0.2–0.8 MPa and −20 to +70°C, subject to temperature derating and lower installed-component limits. The body remains rated 0.2–1.0 MPa. The original stopping-load, absorber recovery, self-lock and reference-speed limits still apply.

Use BSL01 at selected valve exhaust R (PT1/8), never at cylinder work ports. The original BSL02 has a different thread and is not a direct fit here. PSA10 requires exact 10 mm OD soft nylon/PU tube; rating 0–1 MPa, −20 to +70°C. Orient by the body flow symbol; no A/B order suffix. Closed adjustment is not safety isolation.

The blue 100 m rolls are packaging alternatives, not installed lengths. Both are rated 1 MPa at 23°C; US98A is −20 to +70°C and UE95A −40 to +70°C. Minimum bend radii are 25/20 mm respectively. Apply temperature derating and the common circuit limits.

Weight reference

1090 g estimated configuration reference. The catalog does not separately list every thread, internal-spring or self-lock option, so this value is not an independently measured weight of those options. The catalog states that actual product weight governs; packaging and shipping weight are excluded.

Product form

Specifications: TTQ50X30SBF is a 50 mm bore, 30 mm stroke conveyor stopper cylinder with a flat rod end. Single acting,... Read more

SKU: TTQ50X30SBF

$139.99 Incl. VAT

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    Description

    Specifications: TTQ50X30SBF is a 50 mm bore, 30 mm stroke conveyor stopper cylinder with a flat rod end. Single acting, air retracts the rod and the rear spring extends it when air is removed.

    Product Catalog

    Download Airtac Product Catalog (PDF)

    Download 2022 cylinder installation and weight tables (PDF)

    For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog.

    Model code

    Code Meaning
    TTQ Single acting, air retracts the rod and the rear spring extends it when air is removed; fixed-height body with through holes and internal threads at both ends
    50 50 mm bore
    X30 30 mm stroke
    S Position-sensing magnet included
    B flat rod end
    F Self-lock suffix; its illustrated mechanism applies to the lever-roller head
    (blank thread) Metric port at the explicitly listed M5 sizes; otherwise PT

    The F suffix is present in this product code. The catalog explains self-locking through the rocker arm of the K lever-roller structure; it does not show a corresponding locking mechanism for this flat rod end. Select this unit by the stated rod-end geometry and do not assume the lever-roller locking mechanism is fitted to it.

    Technical specifications

    Parameter Details
    Bore / stroke 50 / 30 mm
    Acting type Single acting, air retracts the rod and the rear spring extends it when air is removed
    Fluid Air filtered through a 40 μm element
    Operating pressure 0.2–1.0 MPa
    Proof pressure 1.5 MPa
    Temperature −20 to +70 °C
    Stroke tolerance 0 / +1.0 mm
    Basic cushioning Bumper cushion
    Additional lubrication Not required
    Air port printed in this edition PT1/8
    Mounting Through holes and internal threads at both ends; fixed installation height
    Stopping head flat rod end

    Current configuration dimensions

    Dimensions are millimeters unless a thread is shown. Drawing letters retain their source meaning; use the matching rod-end drawing for diameters, mounting faces and hole positions. The + stroke and + 2 × stroke formulas have been evaluated for this product.

    Parameter Details
    A + 2 × stroke 142 mm (82 + 60)
    AB + stroke 58 mm (28 + 30)
    AC + stroke 84 mm (54 + 30)
    B 64
    C 71
    D 25
    J 11
    JA 8
    K M8×1.25
    KA 14
    KB 50
    M 56
    MA 28
    P PT1/8
    PA 22
    PB 12
    E 22.5

    For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog.

    Conveyor selection and loading

    Select against the actual moving mass, impact speed, friction and lateral load. The impact-load graphs use conveyor speed in meters per minute; they are not cylinder-travel speed limits. The lateral-load graphs relate transverse load in newtons to operating air pressure. A curve that extends beyond a product’s operating range does not raise its permitted pressure.

    The TWQ selection page has separate impact-load curves for the round / flat / roller heads and for the K lever-roller head. A K-head curve must not be used to rate a C, B or R head. The 20 and 25 mm TWQ sizes do not list a K-head configuration.

    Series construction and materials

    The source exploded view is a representative single-acting TTQ-K at bores 32–50 configuration. Spring, magnet, locking and hydraulic components apply only to the corresponding configuration; the entire parts list is not a statement that every option is supplied with this product.

    Internal structure and materials

    • 1. Body: Aluminum alloy.
    • 2. Silencer: Sintered bronze particles.
    • 3. Piston: Aluminum alloy.
    • 4. Piston seal: NBR.
    • 5. Magnet: Plastic-bonded magnetic material.
    • 6. Bumper: TPU.
    • 7. Set screw: Medium-carbon steel.
    • 8. Front cover: Aluminum alloy.
    • 9. Absorber adjustment seat: POM.
    • 10. Set screw: Medium-carbon steel.
    • 11. Piston rod: S45C hardened and ground.
    • 12. Fixed seat: Ductile cast iron.
    • 13. Locating pin: Cast steel.
    • 14. Torsion spring: Spring steel.
    • 15. Rocker arm: Cast steel or ductile cast iron.
    • 16. Roller: Low-carbon steel.
    • 17. Steel ball: Stainless steel.
    • 18. Stop block: Powder-metallurgy alloy.
    • 19. Cancellation pin: Aluminum alloy.
    • 20. Anti-rotation washer: Powder-metallurgy alloy.
    • 21. Hydraulic shock absorber: Assembly.
    • 22. Sliding sleeve: Sintered bronze alloy.
    • 23. Special-shaped seal: NBR.
    • 24. O-ring: NBR.
    • 25. Magnet retaining ring: Aluminum alloy.
    • 26. Wear ring: Wear-resistant material.
    • 27. Spring: Spring steel.
    • 28. Bumper ring: POM.
    • 29. Rear cover: Aluminum alloy.

    Position sensing

    The dedicated product and sensor selection tables specify G, J-profile magnetic sensors for this series and size. Select the full sensor order code separately for the required output, voltage, cable and connector; the profile letter does not identify the electrical specification. Sensor switches and separately ordered holders are not included unless the product configuration expressly lists them.

    Pneumatic circuit selection reference

    The 2022 selection example for a 50 mm cylinder bore uses a theoretical speed of 500 mm/s and an effective flow area of 5.1 mm². It is a circuit-sizing example, not a guaranteed installed speed or a supplied package. Match the actual cylinder port, valve capacity and tubing. This product uses PT1/8; a reference accessory with a different thread is not a direct screw-in connection.

    Parameter Details
    Single / double solenoid valve example 5V21008 / 5V22008
    Single / double air-pilot valve example 4A21008 / 4A22008
    Flow control / silencer example PTL02 / BSL02
    Tube outside / inside diameter 10 / 6.5 mm

    Installation and operating conditions

    • Flush the piping before connection and use clean, conditioned compressed air with the filtration specified for this cylinder. Keep sealant clear of the first 1–2 thread turns.
    • Align the actuator and load; provide protection from moving parts and unexpected motion after a loss or restoration of air or electrical power. Exhaust residual pressure before maintenance or removal.
    • Start with the flow-control valve closed and open gradually to the required speed. Check cushioning against the actual speed, load and stopping energy; a closed-center valve does not guarantee prolonged load holding or precise intermediate stopping.
    • Protect the sliding surfaces, prevent moisture from freezing and keep contaminants out of the ports. Protect stored equipment from corrosion. Follow the dedicated lubrication instructions; where continued lubrication is selected, the general catalog specifies additive-free ISO VG32 turbine oil.

    Optional magnetic sensors and matching cables

    • G-profile: CMSG — standard/A05 reed sensors
      Two-wire reed operation at 5–240 V AC/DC.
      CMSG-020, CMSG-030, CMSG-050, CMSG-100, CMSG-M08, CMSG-M08010, CMSG-M08020, CMSG-M08030, CMSG-M12, CMSG-M12010, CMSG-M12020, CMSG-M12030, A05-CMSG-020, A05-CMSG-030, A05-CMSG-050, A05-CMSG-100
    • G-profile: CMSG — high-temperature reed sensors (final -H suffix)
      Two-wire reed operation at 5–240 V AC/DC.
      CMSG-020-H, CMSG-030-H, CMSG-050-H, CMSG-100-H, CMSG-M08-H, CMSG-M08010-H, CMSG-M08020-H, CMSG-M08030-H, CMSG-M12-H, CMSG-M12010-H, CMSG-M12020-H, CMSG-M12030-H
    • G-profile: DMSG — two-wire electronic sensors
      Two-wire electronic operation at 10–28 V DC.
      DMSG-020, DMSG-030, DMSG-050, DMSG-100, DMSG-M08, DMSG-M08010, DMSG-M08020, DMSG-M08030, DMSG-M12, DMSG-M12010, DMSG-M12020, DMSG-M12030, DMSG-020-W, DMSG-030-W, DMSG-050-W, DMSG-100-W, A05-DMSG-020, A05-DMSG-030, A05-DMSG-050, A05-DMSG-100, A06-DMSG-020, A06-DMSG-030, A06-DMSG-050, A06-DMSG-100
    • G-profile: DMSG — NPN electronic sensors
      NPN three-wire output with a 5–30 V DC supply.
      DMSG-N020, DMSG-N030, DMSG-N050, DMSG-N100, DMSG-NM08, DMSG-NM08010, DMSG-NM08020, DMSG-NM08030, DMSG-NM12, DMSG-NM12010, DMSG-NM12020, DMSG-NM12030, DMSG-N020-W, DMSG-N030-W, DMSG-N050-W, DMSG-N100-W
    • G-profile: DMSG — PNP electronic sensors
      PNP three-wire output with a 5–30 V DC supply.
      DMSG-P020, DMSG-P030, DMSG-P050, DMSG-P100, DMSG-PM08, DMSG-PM08010, DMSG-PM08020, DMSG-PM08030, DMSG-PM12, DMSG-PM12010, DMSG-PM12020, DMSG-PM12030, DMSG-P020-W, DMSG-P030-W, DMSG-P050-W, DMSG-P100-W
    • G-profile: EMSG — miniature two-wire sensors
      Miniature two-wire electronic operation at 10–28 V DC.
      EMSG-020, EMSG-030, EMSG-050, EMSG-100, EMSG-M08, EMSG-M08010, EMSG-M08020, EMSG-M08030, EMSG-M12, EMSG-M12010, EMSG-M12020, EMSG-M12030, EMSG-020-W, EMSG-030-W, EMSG-050-W, EMSG-100-W, EMSG-M08-W, EMSG-M08010-W, EMSG-M08020-W, EMSG-M08030-W, EMSG-M12-W, EMSG-M12010-W, EMSG-M12020-W, EMSG-M12030-W, A05-EMSG-020, A05-EMSG-030, A05-EMSG-050, A05-EMSG-100, A06-EMSG-020, A06-EMSG-030, A06-EMSG-050, A06-EMSG-100
    • J-profile: CMSJ — standard/A05 reed sensors
      Two-wire reed operation at 5–240 V AC/DC.
      CMSJ-020, CMSJ-030, CMSJ-050, CMSJ-100, CMSJ-M08, CMSJ-M08010, CMSJ-M08020, CMSJ-M08030, CMSJ-M12, CMSJ-M12010, CMSJ-M12020, CMSJ-M12030, A05-CMSJ-020, A05-CMSJ-030, A05-CMSJ-050, A05-CMSJ-100
    • J-profile: CMSJ — high-temperature reed sensors (final -H suffix)
      Two-wire reed operation at 5–240 V AC/DC.
      CMSJ-020-H, CMSJ-030-H, CMSJ-050-H, CMSJ-100-H, CMSJ-M08-H, CMSJ-M08010-H, CMSJ-M08020-H, CMSJ-M08030-H, CMSJ-M12-H, CMSJ-M12010-H, CMSJ-M12020-H, CMSJ-M12030-H
    • J-profile: DMSJ — two-wire electronic sensors
      Two-wire electronic operation at 10–28 V DC.
      DMSJ-020, DMSJ-030, DMSJ-050, DMSJ-100, DMSJ-M08, DMSJ-M08010, DMSJ-M08020, DMSJ-M08030, DMSJ-M12, DMSJ-M12010, DMSJ-M12020, DMSJ-M12030, DMSJ-020-W, DMSJ-030-W, DMSJ-050-W, DMSJ-100-W, A05-DMSJ-020, A05-DMSJ-030, A05-DMSJ-050, A05-DMSJ-100
    • J-profile: DMSJ — NPN electronic sensors
      NPN three-wire output with a 5–30 V DC supply.
      DMSJ-N020, DMSJ-N030, DMSJ-N050, DMSJ-N100, DMSJ-NM08, DMSJ-NM08010, DMSJ-NM08020, DMSJ-NM08030, DMSJ-NM12, DMSJ-NM12010, DMSJ-NM12020, DMSJ-NM12030, DMSJ-N020-W, DMSJ-N030-W, DMSJ-N050-W, DMSJ-N100-W
    • J-profile: DMSJ — PNP electronic sensors
      PNP three-wire output with a 5–30 V DC supply.
      DMSJ-P020, DMSJ-P030, DMSJ-P050, DMSJ-P100, DMSJ-PM08, DMSJ-PM08010, DMSJ-PM08020, DMSJ-PM08030, DMSJ-PM12, DMSJ-PM12010, DMSJ-PM12020, DMSJ-PM12030, DMSJ-P020-W, DMSJ-P030-W, DMSJ-P050-W, DMSJ-P100-W
    • Two-wire mating cables (B)
      For a matching M8 or M12 two-wire male sensor; ordered separately.
      F-ECM08B020, F-ECM08B030, F-ECM08B050, F-ECM08B100, F-ECM12B020, F-ECM12B030, F-ECM12B050, F-ECM12B100
    • Three-wire mating cables (C)
      For a matching M8 or M12 NPN/PNP male sensor; ordered separately.
      F-ECM08C020, F-ECM08C030, F-ECM08C050, F-ECM08C100, F-ECM12C020, F-ECM12C030, F-ECM12C050, F-ECM12C100

    The listed G-profile and J-profile groups are alternative piston-position sensor choices for this S-equipped stopper cylinder. Match its body groove, electrical circuit and cable. These separately ordered options are not a required set. A final -H on a CMS order code selects the high-temperature reed version.

    CMSG and CMSJ reed sensors are limited to 100 mA, 10 W and 200 Hz, with no internal consumption or leakage. Standard/A05 voltage drop is at most 2.5 V at 100 mA DC; versions with the final -H suffix have no residual voltage or indicator LED.

    Two-wire DMSG/DMSJ and EMSG require 2.5–100 mA loads, up to 2.8 W and 1,000 Hz. Maximum consumption, residual voltage and leakage are 3 mA, 3.5 V and 0.06 mA respectively.

    NPN/PNP DMSG/DMSJ outputs are rated to 30 V / 200 mA, 6 W and 1,000 Hz. Maximum consumption, residual voltage and leakage are 5 mA, 0.7 V and 0.01 mA respectively. Check controller input compatibility as well as load ratings.

    Sensor and female-cable endings 020/030/050/100 mean 2/3/5/10 m. M08/M12 sensors have M8/M12 male connectors on 0.5 m leads; M08010/M08020/M08030 and M12010/M12020/M12030 give 1/2/3 m leads. Select lead length to suit the installation independently of the cylinder stroke.

    Match female cables to the male connector size and wire count; direct-lead sensors need none. B pinout: 1 brown (+), 4 blue (−), 3 unused. C pinout: 1 brown (+), 3 blue (−), 4 black output. Check the mating cable and connector ratings separately.

    A05 flex-resistant robotics cable and A06 oil-resistant flex cable have a recommended minimum bend radius of 19 mm. Both are two-wire direct-lead types, without M8/M12, NPN/PNP or W options; A05-CMS also excludes the final high-temperature -H suffix. W means waterproof: DMS-W has direct leads only; the listed EMS-W options also include connectors. DMSJ is not available with A06 cable; the listed A05-DMSJ options use two-wire direct leads.

    Sensor temperature limits are −10 to +70°C, or −10 to +125°C for CMS versions with the final -H suffix. The stopper cylinder remains limited to +70°C. Ordinary, high-temperature and A05 sensors are IP64; W/A06 are IP68. These ratings do not extend to the cylinder, connectors or whole assembly; use their common limits.

    CMS has no protection circuit; DMS/EMS have reverse-polarity and surge protection, and EMS also has temperature-overload protection. Reed, two-wire electronic, NPN and PNP circuits are not interchangeable. Complete and insulate wiring before powering it; keep it separate from power/high-voltage wiring. For direct leads, connect brown and blue in series with the load on two-wire types; do not connect the switch alone across the supply. On three-wire types, brown is positive supply, blue is negative and black is output; connect an NPN load to positive and a PNP load to negative.

    Install the selected sensor in its matching switch groove on the S-equipped stopper-cylinder body; no separate sensor mounting bracket is required. For a G-profile sensor, loosen the locking screw so it does not project below the sensor base. For a J-profile sensor, loosen the screw enough to let its lower mounting piece enter the groove. Slide it to the required position, then tighten. Set detection at the actuation-range centre. Recommended sensor-screw torque is 0.15–0.20 N·m, never over 0.25 N·m; these are not cylinder mounting torques. Prevent impacts; keep cables free of strain and avoid unnecessary movement or bending. Observe the stated bend-radius guidance for flex-resistant versions, and inspect fixings, cables and indication.

    Keep ordinary sensors dry and do not immerse waterproof types for long periods. Avoid explosive gas, aggressive chemicals, sudden temperature changes, welding interference and magnetic debris. Provide suitable protection for A05 cables exposed to heat, dust, water or oil, and for A06 cables exposed to weld spatter.

    Optional complete connection and control order codes

    These separately ordered options supplement the retained circuit reference; they are not supplied as a complete connection kit. Confirm actual flow and stopping response before selection.

    • PC1001: PT1/8 male × 10 mm tube OD
      Straight connection at the single powered cylinder port
    • PSA10: Two 10 mm tube ends; no pipe thread
      Inline meter-in for air retraction, with free exhaust for spring extension
    • US98A100065100MBU: polyester polyurethane; 10 mm OD × 6.5 mm ID; blue, 100 m roll
      Optional packaging example; cut to the installed length
    • UE95A100065100MBU: polyether polyurethane; 10 mm OD × 6.5 mm ID; blue, 100 m roll
      Optional packaging example; cut to the installed length
    • BSL01: PT1/8 male; 0–1 MPa, −20 to +70°C
      Silencer at selected valve R only
    • 3V106A, 3V106AI: PT1/8 female P/A/R; DIN or 0.5 m flying leads
      220 V AC normally closed 3/2 control for air retraction and spring extension
    • 3V106B, 3V106BI: PT1/8 female P/A/R; DIN or 0.5 m flying leads
      24 V DC normally closed 3/2 control for air retraction and spring extension
    • 3V106C, 3V106CI: PT1/8 female P/A/R; DIN or 0.5 m flying leads
      110 V AC normally closed 3/2 control for air retraction and spring extension
    • 3V106E, 3V106EI: PT1/8 female P/A/R; DIN or 0.5 m flying leads
      24 V AC normally closed 3/2 control for air retraction and spring extension
    • 3V106F, 3V106FI: PT1/8 female P/A/R; DIN or 0.5 m flying leads
      12 V DC normally closed 3/2 control for air retraction and spring extension

    Cylinder connections use PC1001 at PT1/8; Install PSA10 inline. Select restricted valve-to-cylinder charging and free cylinder-to-valve exhaust. Valve P/A connections use PC1001 at PT1/8. Keep one powered line and the valve exhaust open for spring return.

    3V106 is direct-acting NC 3/2: energized P→A retracts the rod; de-energized A→R allows the spring to extend it. Its 1.2 mm orifice is conditional on verified flow/response, not the retained 500 mm/s example. Blank entry is DIN; I is 0.5 m flying leads. AC tolerance ±15%, DC ±10%; 220/110 V AC 4.5 VA, 24 V AC 5 VA, 24 V DC 3 W, 12 V DC 2.5 W. Choose one version; the retained 5/2 reference does not establish a single-acting connection.

    The selected branch is limited to 0.2–0.8 MPa and −20 to +70°C, subject to temperature derating and lower installed-component limits. The body remains rated 0.2–1.0 MPa. The original stopping-load, absorber recovery, self-lock and reference-speed limits still apply.

    Use BSL01 at selected valve exhaust R (PT1/8), never at cylinder work ports. The original BSL02 has a different thread and is not a direct fit here. PSA10 requires exact 10 mm OD soft nylon/PU tube; rating 0–1 MPa, −20 to +70°C. Orient by the body flow symbol; no A/B order suffix. Closed adjustment is not safety isolation.

    The blue 100 m rolls are packaging alternatives, not installed lengths. Both are rated 1 MPa at 23°C; US98A is −20 to +70°C and UE95A −40 to +70°C. Minimum bend radii are 25/20 mm respectively. Apply temperature derating and the common circuit limits.

    Weight reference

    1090 g estimated configuration reference. The catalog does not separately list every thread, internal-spring or self-lock option, so this value is not an independently measured weight of those options. The catalog states that actual product weight governs; packaging and shipping weight are excluded.

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