Specifications: TCLJ63X75-100ST is a double-acting guided three-rod pneumatic cylinder with a 63 mm bore and 75 mm stroke, using linear ball bearings.
For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog.
All numerical dimensions below are in millimeters. Lettered callouts retain the catalog drawing definitions; do not treat every callout as an overall dimension or mounting-hole pitch. Values containing stroke are evaluated for this model.
For detailed product dimensions and mounting drawings, please download and refer to the PDF catalog.
For TCM6/10, use the stroke-specific allowable load in newtons versus offset L in the catalog. For12–100 mm bores, the TCM and TCL load-mass curves are separate: the stated reference is L≤100 mm at400 mm/s. The speed-correction graph gives factors1.5 at200 mm/s,1.0 at400 mm/s and0.5 at500 mm/s. Apply only within this cylinder’s permitted speed range and check the actual load direction.
For a non-standard stroke1–5 mm below the next standard stroke, the catalog permits the same external envelope as that next standard size. For example86 mm uses the90 mm envelope;84 mm differs by6 mm and requires a separately defined non-standard specification. The actual working stroke remains the ordered stroke.
The dedicated product and sensor selection tables specify G-profile magnetic sensors for this series and size. Select the full sensor order code separately for the required output, voltage, cable and connector; the profile letter does not identify the electrical specification. Sensor switches and separately ordered holders are not included unless the product configuration expressly lists them.
The 2022 selection example for a 63 mm cylinder bore uses a theoretical speed of 500 mm/s and an effective flow area of 8.1 mm². It is a circuit-sizing example, not a guaranteed installed speed or a supplied package. Match the actual cylinder port, valve capacity and tubing. This product uses NPT1/4; a reference accessory with a different thread is not a direct screw-in connection.
Optional magnetic sensors and matching cables
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G-profile: CMSG — standard/A05 reed sensors
Two-wire reed operation at 5–240 V AC/DC.
CMSG-020, CMSG-030, CMSG-050, CMSG-100, CMSG-M08, CMSG-M08010, CMSG-M08020, CMSG-M08030, CMSG-M12, CMSG-M12010, CMSG-M12020, CMSG-M12030, A05-CMSG-020, A05-CMSG-030, A05-CMSG-050, A05-CMSG-100
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G-profile: CMSG — high-temperature reed sensors (final -H suffix)
Two-wire reed operation at 5–240 V AC/DC.
CMSG-020-H, CMSG-030-H, CMSG-050-H, CMSG-100-H, CMSG-M08-H, CMSG-M08010-H, CMSG-M08020-H, CMSG-M08030-H, CMSG-M12-H, CMSG-M12010-H, CMSG-M12020-H, CMSG-M12030-H
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G-profile: DMSG — two-wire electronic sensors
Two-wire electronic operation at 10–28 V DC.
DMSG-020, DMSG-030, DMSG-050, DMSG-100, DMSG-M08, DMSG-M08010, DMSG-M08020, DMSG-M08030, DMSG-M12, DMSG-M12010, DMSG-M12020, DMSG-M12030, DMSG-020-W, DMSG-030-W, DMSG-050-W, DMSG-100-W, A05-DMSG-020, A05-DMSG-030, A05-DMSG-050, A05-DMSG-100, A06-DMSG-020, A06-DMSG-030, A06-DMSG-050, A06-DMSG-100
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G-profile: DMSG — NPN electronic sensors
NPN three-wire output with a 5–30 V DC supply.
DMSG-N020, DMSG-N030, DMSG-N050, DMSG-N100, DMSG-NM08, DMSG-NM08010, DMSG-NM08020, DMSG-NM08030, DMSG-NM12, DMSG-NM12010, DMSG-NM12020, DMSG-NM12030, DMSG-N020-W, DMSG-N030-W, DMSG-N050-W, DMSG-N100-W
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G-profile: DMSG — PNP electronic sensors
PNP three-wire output with a 5–30 V DC supply.
DMSG-P020, DMSG-P030, DMSG-P050, DMSG-P100, DMSG-PM08, DMSG-PM08010, DMSG-PM08020, DMSG-PM08030, DMSG-PM12, DMSG-PM12010, DMSG-PM12020, DMSG-PM12030, DMSG-P020-W, DMSG-P030-W, DMSG-P050-W, DMSG-P100-W
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G-profile: EMSG — miniature two-wire sensors
Miniature two-wire electronic operation at 10–28 V DC.
EMSG-020, EMSG-030, EMSG-050, EMSG-100, EMSG-M08, EMSG-M08010, EMSG-M08020, EMSG-M08030, EMSG-M12, EMSG-M12010, EMSG-M12020, EMSG-M12030, EMSG-020-W, EMSG-030-W, EMSG-050-W, EMSG-100-W, EMSG-M08-W, EMSG-M08010-W, EMSG-M08020-W, EMSG-M08030-W, EMSG-M12-W, EMSG-M12010-W, EMSG-M12020-W, EMSG-M12030-W, A05-EMSG-020, A05-EMSG-030, A05-EMSG-050, A05-EMSG-100, A06-EMSG-020, A06-EMSG-030, A06-EMSG-050, A06-EMSG-100
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Two-wire mating cables (B)
For a matching M8 or M12 two-wire male sensor; ordered separately.
F-ECM08B020, F-ECM08B030, F-ECM08B050, F-ECM08B100, F-ECM12B020, F-ECM12B030, F-ECM12B050, F-ECM12B100
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Three-wire mating cables (C)
For a matching M8 or M12 NPN/PNP male sensor; ordered separately.
F-ECM08C020, F-ECM08C030, F-ECM08C050, F-ECM08C100, F-ECM12C020, F-ECM12C030, F-ECM12C050, F-ECM12C100
The listed options are alternatives, not a required set. A final -H on a CMS order code selects the high-temperature reed version.
CMSG reed sensors are limited to 100 mA, 10 W and 200 Hz, with no internal consumption or leakage. Standard/A05 voltage drop is at most 2.5 V at 100 mA DC; versions with the final -H suffix have no residual voltage or indicator LED.
Two-wire DMSG and EMSG require 2.5–100 mA loads, up to 2.8 W and 1,000 Hz. Maximum consumption, residual voltage and leakage are 3 mA, 3.5 V and 0.06 mA respectively.
NPN/PNP DMSG outputs are rated to 30 V / 200 mA, 6 W and 1,000 Hz. Maximum consumption, residual voltage and leakage are 5 mA, 0.7 V and 0.01 mA respectively. Check controller input compatibility as well as load ratings.
Sensor and female-cable endings 020/030/050/100 mean 2/3/5/10 m. M08/M12 sensors have M8/M12 male connectors on 0.5 m leads; M08010/M08020/M08030 and M12010/M12020/M12030 give 1/2/3 m leads. Lead length does not depend on cylinder stroke.
Match female cables to the male connector size and wire count; direct-lead sensors need none. B pinout: 1 brown (+), 4 blue (−), 3 unused. C pinout: 1 brown (+), 3 blue (−), 4 black output. Check the mating cable and connector ratings separately.
A05 flex-resistant robotics cable and A06 oil-resistant flex cable have a recommended minimum bend radius of 19 mm. Both are two-wire direct-lead types, without M8/M12, NPN/PNP or W options; A05-CMSG also excludes the final high-temperature -H suffix. W means waterproof: DMSG-W has direct leads only; the listed EMSG-W options also include connectors.
Sensor temperature limits are −10 to +70°C, or −10 to +125°C for CMSG versions with the final -H suffix. The TCL/TCM cylinder remains limited to +70°C. Ordinary, high-temperature and A05 sensors are IP64; W/A06 are IP68. These ratings do not extend to the cylinder, connectors or whole assembly; use their common limits.
CMS has no protection circuit; DMS/EMS have reverse-polarity and surge protection, and EMS also has temperature-overload protection. Reed, two-wire electronic, NPN and PNP circuits are not interchangeable. Complete and insulate wiring before powering it; keep it separate from power/high-voltage wiring. For direct leads, connect brown and blue in series with the load on two-wire types; do not connect the switch alone across the supply. On three-wire types, brown is positive supply, blue is negative and black is output; connect an NPN load to positive and a PNP load to negative.
Install the selected G-profile sensor in its matching switch groove. Loosen the locking screw so it does not project below the sensor base. Slide the sensor to the required position, then tighten. Set detection at the actuation-range centre. Recommended sensor-screw torque is 0.15–0.20 N·m, never over 0.25 N·m; these are not cylinder mounting torques. Prevent impacts; keep cables free of strain and avoid unnecessary movement or bending. Observe the stated bend-radius guidance for flex-resistant versions, and inspect fixings, cables and indication.
Keep ordinary sensors dry and do not immerse waterproof types for long periods. Avoid explosive gas, aggressive chemicals, sudden temperature changes, welding interference and magnetic debris. Provide suitable protection for A05 cables exposed to heat, dust, water or oil, and for A06 cables exposed to weld spatter.
Optional air connections, tubing and controls
The two NPT cylinder-side options require exact 3/8 inch OD soft nylon/PU tubing. They are separate catalog options, not conversions of the original 10 mm metric circuit reference. The listed metric PU and valve-side fittings below do not fit these inch tube sockets. An inch-tube order code and a compatible metric/inch transition kit are not specified; select compatible tubing and verify every valve-side connection and the complete flow path before assembly. Do not use approximate outside diameters or substitute PT/G threads.
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NPC3/8-1/4: NPT1/4 male × exact 3/8 inch tube OD
Independent inch-tube cylinder-side straight option; not a metric-reference replacement
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NPTL3/8-1/4A: NPT1/4 male × exact 3/8 inch tube OD; A-type
Independent inch-tube cylinder-side meter-out option; not a metric-reference replacement
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PC1002: PT1/4 male × 10 mm tube OD
Straight fitting at the reference valve A/B work ports
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PC1001: PT1/8 male × 10 mm tube OD
Only for the separate 4A pilot port when its line uses this exact metric tube OD
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US98A100065100MBU: polyester polyurethane; 10 mm OD × 6.5 mm ID; blue, 100 m roll
Optional straight tubing example; cut to the required installed length
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UE95A100065100MBU: polyether polyurethane; 10 mm OD × 6.5 mm ID; blue, 100 m roll
Optional straight tubing example; cut to the required installed length
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5V21008A050, 5V21008A200, 5V22008A050, 5V22008A200: PT1/4 female main ports; PT1/8 female exhaust ports; terminal-cable version
220 V AC solenoid direction control for extension and retraction
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5V21008B050, 5V21008B200, 5V22008B050, 5V22008B200: PT1/4 female main ports; PT1/8 female exhaust ports; terminal-cable version
24 V DC solenoid direction control for extension and retraction
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5V21008C050, 5V21008C200, 5V22008C050, 5V22008C200: PT1/4 female main ports; PT1/8 female exhaust ports; terminal-cable version
110 V AC solenoid direction control for extension and retraction
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5V21008E050, 5V21008E200, 5V22008E050, 5V22008E200: PT1/4 female main ports; PT1/8 female exhaust ports; terminal-cable version
24 V AC solenoid direction control for extension and retraction
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5V21008F050, 5V21008F200, 5V22008F050, 5V22008F200: PT1/4 female main ports; PT1/8 female exhaust ports; terminal-cable version
12 V DC solenoid direction control for extension and retraction
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BSL01: PT1/8 male
Silencer at the selected 5V200 or 4A200 valve exhaust ports R/S
The NPT A-type controller restricts cylinder-to-tube exhaust and permits free charging; fitting/controller limits are 0–1 MPa and −20 to +70°C. Use the specified tapered-thread seal and full tube insertion. Maximum controller-cap rotation torque is 0.16 N·m, not thread-tightening torque. Catalog listing does not establish current stock.
The following complete valve and metric tube options belong to the original metric reference only. They do not validate a complete inch branch or its speed; the two chamber paths require separately verified connections.
5V210 is single-solenoid spring return; 5V220 is double-solenoid with memory. Final 050/200 selects a 0.5/2 m terminal cable, not a DIN plug. AC tolerance is +15%/−10% (2.0 VA); DC is ±10% (1.6 W). Select the electrical or pneumatic control scheme.
The existing 4A21008/4A22008 pneumatic alternatives require one/two external pilot signals through separate PT1/8 pilot ports. The listed pilot fitting assumes 10 mm OD pilot tubing; match both ends and seal the tapered pilot thread.
The selected 5V/4A control branch is limited to 0.15–0.8 MPa and −20 to +70°C, subject to temperature derating and the lowest connected-component limit.
BSL01 fits these selected valve exhaust ports R/S (PT1/8), not cylinder work ports. BSL02 has a PT1/4 thread and does not fit these PT1/8 valve exhaust ports. Silencer limits are 0–1 MPa and −20 to +70°C.
The two blue 100 m tube codes are alternative packaging examples, not required installed lengths. US98A polyester-PU is rated −20 to +70°C; UE95A polyether-PU −40 to +70°C. Both are rated 1 MPa at 23°C; minimum bend radii (US/UE) are 25/20 mm. Apply temperature derating and the lowest component limit; avoid solvents, corrosive media and prolonged sunlight.
4918 g. Estimated reference based on the catalog’s corresponding standard cylinder; configuration differences have not been independently weighed. This is not a packed shipping weight.
